Gong Yuhan, Zhang Qinyu, Ren Yuxian, Liu Zhike, Abu Seman Mohamad Tarmizi
College of Electrical Engineering, North China University of Science and Technology, Tangshan 063210, China.
School of Electrical and Electronic Engineering, Universiti Sains Malaysia, Nibong Tebal 14300, Penang, Malaysia.
Sensors (Basel). 2025 Feb 21;25(5):1308. doi: 10.3390/s25051308.
The most important control parameters in the methanol distillation process, which are directly related to product quality and yield, are the temperature, pressure and water content of the finished product at the top of the column. In order to adapt to the development trend of modern industrial technology to be more accurate, faster and more stable, the fusion of multi-sensor data puts forward higher requirements. Traditional control methods, such as PID control and fuzzy control, have the disadvantages of low heterogeneous data processing capability, poor response speed and low control accuracy when dealing with complex industrial process detection and control. For the control of tower top temperature and pressure in the methanol distillation industry, this study innovatively combines generative artificial intelligence and a type II fuzzy neural network, using a GAN for data preprocessing and a type II fuzzy neural network for steady-state inverse prediction to construct the GAN-T2FNN temperature and pressure control model for an atmospheric pressure tower. Comparison experiments with other neural network models and traditional PID control models show that the GAN-T2FNN model has a better performance in terms of prediction accuracy and fitting effect, with a minimum MAE value of 0.1828, which is more robust, and an R Score of 0.9854, which is closer to 1, for the best overall model performance. Finally, the SHAP model was used to analyze the influence mechanism of various parameters on the temperature and pressure at the top of the atmospheric column, which provides a more comprehensive reference and guidance for the precise control of the methanol distillation process.
甲醇精馏过程中最重要的控制参数,直接关系到产品质量和产量,是塔顶成品的温度、压力和含水量。为了适应现代工业技术更精确、快速和稳定的发展趋势,多传感器数据融合提出了更高要求。传统控制方法,如PID控制和模糊控制,在处理复杂工业过程检测与控制时,存在异构数据处理能力低、响应速度慢和控制精度低的缺点。针对甲醇精馏行业塔顶温度和压力的控制,本研究创新性地将生成式人工智能与II型模糊神经网络相结合,利用生成对抗网络(GAN)进行数据预处理,II型模糊神经网络进行稳态逆预测,构建常压塔的GAN-T2FNN温度和压力控制模型。与其他神经网络模型和传统PID控制模型的对比实验表明,GAN-T2FNN模型在预测精度和拟合效果方面具有更好的性能,最小平均绝对误差(MAE)值为0.1828,更具鲁棒性,最佳总体模型性能的R分数为0.9854,更接近1。最后,利用SHAP模型分析了各参数对常压塔顶温度和压力的影响机制,为甲醇精馏过程的精确控制提供了更全面的参考和指导。