Cheng Zhenglin, Liu Kan, Li Xueming, Xu Shaolong, Chen Zhiwen, Jiang Fengbing
College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China.
CRRC Zhuzhou Electric Locomotive Institute Co., Ltd., Zhuzhou 412001, China.
Sensors (Basel). 2025 Feb 20;25(5):1296. doi: 10.3390/s25051296.
Aiming at the problem that the main circuit grounding fault in the traction drive system of locomotives and high-speed trains can only be diagnosed under a single operating condition and cannot be warned about early, a mechanism and data-driven real-time evaluation and full operating condition fault warning method for ground insulation degradation is proposed. Firstly, based on the mechanism of grounding faults, the circuit characteristics of the main circuit of the traction transmission system under different grounding fault conditions are analyzed, and mathematical models are established for the detection of various grounding faults and sensor signals under different operating conditions, as well as for evaluating the degree of degradation of grounding faults. Secondly, based on engineering application experience, a feature index set that can accurately classify different types of grounding faults is extracted. Combined with on-site fault case data, a decision tree method is used to establish a classification model between the feature index set and typical grounding fault sources under different operating conditions, which is then converted into a fault diagnosis rule library. Finally, real-time collection of relevant sensor signals, based on the fault diagnosis rule library and the degradation degree evaluation model of grounding faults, enables real-time detection and warning of grounding faults under all operating conditions to ensure train safety and provide key information support for optimal degraded operation in the future. The test result based on controller hardware in the loop shows that the method proposed in this paper can achieve accurate detection and localization of grounding faults under different operating conditions and can provide real-time warning of the severity of grounding faults, which has good engineering application value.
针对机车和高速列车牵引传动系统主电路接地故障只能在单一工况下诊断且无法早期预警的问题,提出一种基于机理与数据驱动的接地绝缘劣化实时评估及全工况故障预警方法。首先,基于接地故障机理,分析不同接地故障工况下牵引传动系统主电路的电路特性,建立不同工况下各类接地故障及传感器信号检测以及接地故障劣化程度评估的数学模型。其次,基于工程应用经验,提取能够准确分类不同类型接地故障的特征指标集。结合现场故障案例数据,采用决策树方法建立不同工况下特征指标集与典型接地故障源之间的分类模型,进而转化为故障诊断规则库。最后,实时采集相关传感器信号,基于故障诊断规则库和接地故障劣化程度评估模型,实现全工况下接地故障的实时检测与预警,保障列车安全,并为未来的优化劣化运行提供关键信息支持。基于控制器硬件在环的测试结果表明,本文所提方法能够实现不同工况下接地故障的准确检测与定位,并能对接地故障严重程度进行实时预警,具有良好的工程应用价值。