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采用补料分批培养法高效酶解甘薯残渣制备高浓度葡萄糖。

Efficient enzymatic hydrolysis of sweet potato residue by fed-batch method to prepare high- concentration glucose.

作者信息

Wang Shaoyu, Xu Jialong, Xu Shuai, Li Yuxiang, Sun Zhongbo, Li Dahai, Ma Yaohong, Qian Juanjuan, Tan Liping, Liu Tongjun

机构信息

Department of Bioengineering, Qilu University of Technology, Jinan, 250353, China.

Biology Institute of Shandong Academy of Sciences, Jinan, 250103, China.

出版信息

Bioprocess Biosyst Eng. 2025 May;48(5):829-839. doi: 10.1007/s00449-025-03146-0. Epub 2025 Mar 25.

Abstract

China is the largest producer and exporter of sweet potato in the world. Sweet potato residue (SPR) separated after starch extraction account for more than 10% of the total dry matter of sweet potatoes. However, large amounts of unutilized SPR can cause environmental pollution. SPR is rich in starch and cellulose, both of which can be converted into glucose, making it a good carbon source for microbial fermentation. Therefore, an efficient SPR enzymatic process needs to be developed. The technological conditions of high-solid enzymatic hydrolysis of SPR by fed-batch was investigated in detail. Cellulase, amylase, and pectinase had synergistic effects on SPR enzymatic digestion. The experiments were first conducted to optimize the total enzyme addition of 15 mg enzyme protein/g substrate. The experiments were designed using Design-Expert (10.0) to optimize the enzyme proportions to 42%, 31.8%, and 26.2% for cellulase, amylase, and pectinase, respectively. The fed-batch enzymatic hydrolysis of SPR was investigated. The feed time and amount were optimized. The results showed that the initial SPR enzymatic hydrolysis concentration was 14% (w/v), 9% (w/v) was added at 3 h, 6 h and 12 h, respectively and the final substrate concentration was 41% (w/v). After 24 h of enzymatic hydrolysis, the glucose concentration obtained was 194.57 g/L and the glucan conversion was 63.58%. The fed-batch enzymatic hydrolysis of SPR described in this study has great potential for the whole chain utilization of sweet potato and in the microbial fermentation industry as it is environmentally friendly, economical and efficient.

摘要

中国是世界上最大的甘薯生产国和出口国。淀粉提取后分离出的甘薯残渣(SPR)占甘薯总干物质的10%以上。然而,大量未利用的SPR会造成环境污染。SPR富含淀粉和纤维素,二者均可转化为葡萄糖,使其成为微生物发酵的良好碳源。因此,需要开发一种高效的SPR酶解工艺。详细研究了分批补料高固含量SPR酶解的工艺条件。纤维素酶、淀粉酶和果胶酶对SPR酶解具有协同作用。首先进行实验优化总酶添加量为15 mg酶蛋白/g底物。使用Design-Expert(10.0)设计实验将纤维素酶、淀粉酶和果胶酶的酶比例分别优化为42%、31.8%和26.2%。研究了SPR的分批补料酶解过程。对补料时间和补料量进行了优化。结果表明,SPR酶解初始浓度为14%(w/v),分别在3 h、6 h和12 h添加9%(w/v),最终底物浓度为41%(w/v)。酶解24 h后,得到的葡萄糖浓度为194.57 g/L,葡聚糖转化率为63.58%。本研究中描述的SPR分批补料酶解工艺对甘薯全链利用及微生物发酵产业具有巨大潜力,因为它环保、经济且高效。

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