Yang Hongling, Li Ganggang, Ma Wei, Hao Boyi, Zhang Zhongshen, Liu Yongchun, Hao Zhengping
Aerosol and Haze Laboratory, Advanced Innovation Center for Soft Matter Science and Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing, 100029, China.
National Engineering Laboratory for VOCs Pollution Control Material & Technology, Research Center for Environmental Material and Pollution Control Technology, University of Chinese Academy of Sciences, Beijing, 101408, China.
Chemistry. 2025 May 22;31(29):e202404773. doi: 10.1002/chem.202404773. Epub 2025 Apr 21.
Epoxidation of ethylene to produce ethylene oxide (EO) is a vital heterogeneous catalytic chemical process in the industry, as EO is an important intermediate for the synthesis of fine chemicals including ethylene glycol, ethoxylates, plastics, and polyester. EO is commercially produced by the silver-catalyzed partial oxidation of ethylene with air or oxygen. However, it remains challenging to understand its chemical behavior under reaction conditions. To overcome this challenge, a series of catalysts with well-defined structures have been developed. The present review is devoted to summarizing the recent advances in the exploitation of novel catalytic materials for the epoxidation of ethylene, such as metal nanoparticles, clusters, single atoms, and bimetal. The role of promoters in selectivity enhancement will be discussed. A deep understanding of the active species, oxygen species, active structures, activity-structure relationship, and mechanisms contributing to the epoxidation process are highlighted. The integration with other advanced technologies such as electrocatalytic and photocatalytic is also reviewed. Finally, the current challenges and future prospects are provided so as to give guidance for the design of efficient catalysts for heterogeneous epoxidation of ethylene to EO, and to improve the fundamental understanding of the underlying catalytic chemistry.
乙烯环氧化制环氧乙烷(EO)是工业中一个至关重要的多相催化化学过程,因为环氧乙烷是合成精细化学品(包括乙二醇、乙氧基化物、塑料和聚酯)的重要中间体。环氧乙烷是通过银催化乙烯与空气或氧气的部分氧化反应来商业化生产的。然而,了解其在反应条件下的化学行为仍然具有挑战性。为了克服这一挑战,人们开发了一系列具有明确结构的催化剂。本综述致力于总结在开发用于乙烯环氧化的新型催化材料(如金属纳米颗粒、团簇、单原子和双金属)方面的最新进展。将讨论促进剂在提高选择性方面的作用。重点阐述对活性物种、氧物种、活性结构、活性-结构关系以及对环氧化过程有贡献的机理的深入理解。还综述了与其他先进技术(如电催化和光催化)的整合。最后,给出了当前面临的挑战和未来前景,以便为设计用于乙烯多相环氧化制环氧乙烷的高效催化剂提供指导,并增进对基础催化化学的理解。