Wang Baoxiang, Ding Chuancang
School of Mechanical Engineering, Suzhou University of Science and Technology, Suzhou 215009, China.
School of Rail Transportation, Intelligent Urban Rail Engineering Research Center of Jiangsu Province, Soochow University, Suzhou 215131, China.
Sensors (Basel). 2025 Apr 14;25(8):2470. doi: 10.3390/s25082470.
Due to the harsh and complex operating conditions, rolling element bearings (REBs) are prone to failures, which can result in significant economic losses and catastrophic breakdowns. To efficiently extract weak fault features from raw signals, singular value decomposition (SVD)-based signal denoising methods have been widely adopted in the field of rolling bearing fault diagnosis. In traditional SVD-based methods, singular components (SCs) with significant singular values are selected to reconstruct the denoized signal. However, this approach often overlooks low-energy SCs that contain important fault information, leading to inaccurate diagnosis. To address this issue, we propose a new selection scheme based on frequency domain multipoint kurtosis (FDMK), along with a reweighting strategy based on FDMK to further emphasize weak fault features. In addition, the estimation process of fault characteristic frequency is introduced, allowing FDMK to be calculated without prior information. The proposed FDMK-SVD can adaptively extract periodic fault features and accurately identify the health condition of REBs. The effectiveness of FDMK-SVD is validated using both simulated and experimental data obtained from a locomotive bearing test rig. The results show that FDMK-SVD can effectively extract fault features from raw vibration signals, even in the presence of severe background noise and other types of interferences.
由于运行条件恶劣且复杂,滚动轴承容易出现故障,这可能导致重大的经济损失和灾难性故障。为了从原始信号中高效提取微弱故障特征,基于奇异值分解(SVD)的信号去噪方法在滚动轴承故障诊断领域得到了广泛应用。在传统的基于SVD的方法中,选择具有显著奇异值的奇异分量(SCs)来重构去噪后的信号。然而,这种方法常常忽略了包含重要故障信息的低能量SCs,导致诊断不准确。为了解决这个问题,我们提出了一种基于频域多点峭度(FDMK)的新选择方案,以及一种基于FDMK的重新加权策略,以进一步强调微弱故障特征。此外,引入了故障特征频率的估计过程,使得无需先验信息即可计算FDMK。所提出的FDMK-SVD能够自适应地提取周期性故障特征,并准确识别滚动轴承的健康状况。利用从机车轴承试验台获得的模拟数据和实验数据验证了FDMK-SVD的有效性。结果表明,即使在存在严重背景噪声和其他类型干扰的情况下,FDMK-SVD也能有效地从原始振动信号中提取故障特征。