Wang Qinglong, Cui Shihao, Li Entuo, Du Jianhua, Li Na, Sun Jie
Department of Mechanical Engineering, North China Electric Power University, Baoding 071003, China.
Hebei Engineering Research Center for Advanced Manufacturing & Intelligent Operation and Maintenance of Electric Power Machinery, North China Electric Power University, Baoding 071003, China.
Sensors (Basel). 2025 Apr 20;25(8):2599. doi: 10.3390/s25082599.
Wind energy is a vital pillar of modern sustainable power generation, yet wind turbine generators remain vulnerable to incipient inter-turn short-circuit (ITSC) faults in their stator windings. These faults can cause fluctuations in the output voltage, frequency, and power of wind turbines, eventually leading to overheating, equipment damage, and rising maintenance costs if not detected early. Although significant progress has been made in condition monitoring, the current methods still fall short of the robustness required for early fault diagnosis in complex operational settings. To address this gap, this study presents a novel deep learning framework that involves traditional baseline machine-learning algorithms and advanced deep network architectures to diagnose seven distinct ITSC fault types using signals from current, vibration, and axial magnetic flux sensors. Our approach is rigorously evaluated using metrics such as confusion matrices, accuracy, recall, average precision (AP), mean average precision (mAP), hypothesis testing, and feature visualization. The experimental results demonstrate that deep learning models outperform machine learning algorithms in terms of precision and stability, achieving an mAP of 99.25% in fault identification, with three-phase current signals emerging as the most reliable indicator of generator faults compared to vibration and electromagnetic data. It is recommended to combine three-phase current sensors with deep learning frameworks for the precise identification of various types of incipient ITSC faults. This study offers a robust and efficient pipeline for condition monitoring and ITSC fault diagnosis, enabling the intelligent operation of wind turbines and maintenance of their operating states. Ultimately, it contributes to providing a practical way forward in enhancing turbine reliability and lifespan.
风能是现代可持续发电的重要支柱,然而风力发电机的定子绕组仍易发生早期匝间短路(ITSC)故障。这些故障会导致风力涡轮机的输出电压、频率和功率出现波动,如果不能早期检测到,最终会导致过热、设备损坏以及维护成本上升。尽管在状态监测方面已经取得了重大进展,但目前的方法仍达不到复杂运行环境中早期故障诊断所需的稳健性。为了弥补这一差距,本研究提出了一种新颖的深度学习框架,该框架涉及传统的基线机器学习算法和先进的深度网络架构,以利用电流、振动和轴向磁通量传感器的信号诊断七种不同的ITSC故障类型。我们的方法使用混淆矩阵、准确率、召回率、平均精度(AP)、平均平均精度(mAP)、假设检验和特征可视化等指标进行了严格评估。实验结果表明,深度学习模型在精度和稳定性方面优于机器学习算法,在故障识别中实现了99.25%的mAP,与振动和电磁数据相比,三相电流信号成为发电机故障最可靠的指标。建议将三相电流传感器与深度学习框架相结合,以精确识别各种类型的早期ITSC故障。本研究为状态监测和ITSC故障诊断提供了一个稳健且高效的流程,实现了风力涡轮机的智能运行及其运行状态的维护。最终,它有助于提供一种切实可行的方法来提高涡轮机的可靠性和使用寿命。