Zhou Shiyang, Yan Xuguo, Liu Huaiguang, Gong Caiyun
Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China.
Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan 430081, China.
Sensors (Basel). 2025 Apr 20;25(8):2606. doi: 10.3390/s25082606.
Accurate and efficient white-spot defects detection for the surface of galvanized strip steel is one of the most important guarantees for the quality of steel production. It is a fundamental but "hard" small target detection problem due to its small pixel occupation in low-contrast images. By fully exploiting the low-rank and sparse prior information of a surface defect image, a Schatten- norm-based low-rank tensor decomposition (SLRTD) method is proposed to decompose the defect image into low-rank background, sparse defect, and random noise. Firstly, the original defect images are transformed into a new patch-based tensor mode through data reconstruction for mining valuable information of the defect image. Then, considering the over-shrinkage problem in the low-rank component estimation caused by a vanilla nuclear norm and a weighted nuclear norm, a nonlinear reweighting strategy based on a Schatten p-norm is incorporated to improve the decomposition performance. Finally, a solution framework is proposed via a well-designed alternating direction method of multipliers to obtain the white-spot defect target image by a simple segmenting algorithm. The white-spot defect dataset from a real-world galvanized strip steel production line is constructed, and the experimental results demonstrate that the proposed SLRTD method outperforms existing state-of-the-art methods qualitatively and quantitatively.
准确高效地检测镀锌带钢表面的白点缺陷是钢铁生产质量的重要保障之一。由于其在低对比度图像中所占像素少,这是一个基本但“棘手”的小目标检测问题。通过充分利用表面缺陷图像的低秩和稀疏先验信息,提出了一种基于Schatten范数的低秩张量分解(SLRTD)方法,将缺陷图像分解为低秩背景、稀疏缺陷和随机噪声。首先,通过数据重建将原始缺陷图像转换为基于新补丁的张量模式,以挖掘缺陷图像的有价值信息。然后,考虑到普通核范数和加权核范数在低秩分量估计中存在的过度收缩问题,引入基于Schatten p范数的非线性重加权策略来提高分解性能。最后,通过精心设计的交替方向乘子法提出一个求解框架,通过简单的分割算法获得白点缺陷目标图像。构建了来自实际镀锌带钢生产线的白点缺陷数据集,实验结果表明,所提出的SLRTD方法在定性和定量方面均优于现有的最先进方法。