Wang Jianli, Tuo Biyang
School of Materials Science and Engineering, Hunan University of Technology, Zhuzhou, 412007, China.
College of Mining, Guizhou University, Guiyang, 550025, China.
Sci Rep. 2025 May 18;15(1):17257. doi: 10.1038/s41598-025-02523-9.
The comprehensive utilization of phosphogypsum, phosphorus tailings, and blast-furnace slag is of great significance to environmental protection, resource conservation, and economic development. This study utilized phosphogypsum-blast furnace slag cold-bonded aggregate (PBCA) as the aggregate; β-hemihydrate phosphogypsum (β-HPG), blast furnace slag (BS), and phosphate tailings (PT) as raw materials; along with polycarboxylate superplasticizer (PS) and vinyl acetate-ethylene copolymer re-dispersible latex powder (EVA) as admixtures to produce phosphogypsum-blast furnace slag-phosphorus tailings unburned bricks (PBPB). The mechanical properties of the unburned bricks were optimized through single-factor experiments. Ca(OH) is formed from CaO and water in blast-furnace slag and cement, and Ca(OH) reacts with silica-aluminum oxide to form calcium silicate, calcium aluminate, and calcium aluminosilicate, which strengthens the unburned bricks. The study found that with a ratio of β-HPG: BS = 8:2, a polycarboxylate superplasticizer content of 0.9 wt%, an EVA content of 1.5 wt%, and phosphate tailings and PBCA contents of 10 wt% and 80 wt%, respectively, the 28-day strength of unburned bricks reached 24.3 MPa. XRD and SEM analyses revealed that the hydration products primarily consisted of gypsum, ettringite, and hydrated calcium silicate (C-S-H gel), which increase the compactness of the blocks and thus improve the strength.
磷石膏、磷尾矿和高炉矿渣的综合利用对环境保护、资源节约和经济发展具有重要意义。本研究以磷石膏-高炉矿渣冷粘结骨料(PBCA)为骨料;以β-半水磷石膏(β-HPG)、高炉矿渣(BS)和磷尾矿(PT)为原料;以聚羧酸高效减水剂(PS)和醋酸乙烯-乙烯共聚可再分散乳胶粉(EVA)为外加剂,制备磷石膏-高炉矿渣-磷尾矿免烧砖(PBPB)。通过单因素试验对免烧砖的力学性能进行了优化。高炉矿渣和水泥中的CaO与水反应生成Ca(OH),Ca(OH)与硅铝氧化物反应生成硅酸钙、铝酸钙和硅铝酸钙,增强了免烧砖的强度。研究发现,当β-HPG:BS比例为8:2、聚羧酸高效减水剂含量为0.9 wt%、EVA含量为1.5 wt%、磷尾矿和PBCA含量分别为10 wt%和80 wt%时,免烧砖的28天强度达到24.3 MPa。XRD和SEM分析表明,水化产物主要由石膏、钙矾石和水化硅酸钙(C-S-H凝胶)组成,这些产物增加了砌块的密实度,从而提高了强度。