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用于测定水与粘度在1至54毫帕·秒之间的聚乙二醇混合物中高频声化学反应器空化阈值的声谱处理

Acoustic spectra processing for the determination of cavitation threshold in a high-frequency sonoreactor in water and PEG mixtures from 1 to 54 mPa.s.

作者信息

Avramovic V, Hallez L, Inserra C, Hihn J-Y

机构信息

Université Marie et Louis Pasteur, CNRS, Institut UTINAM UMR 6213, F-25000 Besançon, France.

Univ Lyon, Université Claude Bernard Lyon 1, Centre Léon Bérard, INSERM, UMR 1032, LabTAU, F-69003 Lyon, France.

出版信息

Ultrason Sonochem. 2025 Aug;119:107388. doi: 10.1016/j.ultsonch.2025.107388. Epub 2025 May 17.

Abstract

Ultrasound-induced cavitation, especially its stable and inertial regimes, plays a critical role in sonochemical processes. Thus, finding the power thresholds differentiating the appearance of stable cavitation and then transient cavitation, is essential for sonoreactor characterization since this knowledge allows the relevant choice of operating parameters leading to the expected sonochemical effects. However, this concept is difficult to grasp and often applied with complex techniques difficult to implement and highly "system dependent". The study of sonochemical activity and efficiency in a high frequency reactor (575 kHz) provides an opportunity to take an interest in the step-by-step implementation of a hydrophone measurement, from selection of the device to recording procedures, and especially signal processing with selection and extraction of the two most relevant probes: 3F/2 magnitudes useful for detecting stable cavitation and cumulative integration of broadband noise and its interpretation (slope discontinuity) to get an indication of transient cavitation appearance. An original result of this work is that this technique appears to be much more reliable and sensitive than chemical techniques when media are very viscous, remaining relevant beyond the limits of sonochemiluminescence and dosimetry techniques. This is interesting because it makes it possible to link evolution of the change thresholds of cavitation state (from absence of cavitation to stable cavitation, then transient cavitation) with an increase in viscosity. As expected, these thresholds increase, from 0.25 W- stable cavitation - and 2 W - inertial cavitation - in water up to 6 W for stable cavitation and an absence of inertial cavitation at 54 mPa.s, as it is necessary to apply more power to achieve cavitation in high viscous media. This range of magnitude of viscosity used in this study is relevant for specific applications, such as ultrasonic cleaning lines involving cleaning solutions and all scientific issues dealing with deep eutectic solvants (DES) for electropolishing or leaching processes in metal recovery. A constant monitoring by measuring regularly these parameters ensures that cleaning or treatment lines are running at constant efficiency and helps to identify critical breakdowns. Finally, what is remarkable is that the stable cavitation threshold seems to be directly proportional to the acoustic field (linear dependence of the stable cavitation threshold) if the latter is expressed in pressure, providing new challenges for acoustic fields modelling.

摘要

超声空化,尤其是其稳定和惯性状态,在声化学过程中起着关键作用。因此,找到区分稳定空化和瞬态空化出现的功率阈值,对于声化学反应器的表征至关重要,因为这一知识有助于合理选择操作参数,从而产生预期的声化学效应。然而,这一概念难以理解,且通常应用于难以实施且高度“依赖系统”的复杂技术。对高频反应器(575 kHz)中的声化学活性和效率进行研究,为逐步开展水听器测量提供了契机,从设备选择到记录程序,尤其是信号处理,包括选择和提取两个最相关的探头:用于检测稳定空化的3F/2幅值,以及对宽带噪声的累积积分及其解释(斜率不连续性),以获取瞬态空化出现的指示。这项工作的一个原创性成果是,当介质粘性很大时,该技术似乎比化学技术更可靠、更灵敏,在声致化学发光和剂量测定技术的极限之外仍然适用。这很有意思,因为它使得将空化状态的变化阈值(从无空化到稳定空化,再到瞬态空化)的演变与粘度的增加联系起来成为可能。正如预期的那样,这些阈值会增加,在水中稳定空化阈值为0.25 W,惯性空化为2 W,而在54 mPa·s时,稳定空化阈值高达6 W,且不存在惯性空化,因为在高粘性介质中需要施加更多功率才能实现空化。本研究中使用的这一粘度范围与特定应用相关,例如涉及清洗溶液的超声清洗生产线,以及所有涉及用于金属回收中的电抛光或浸出过程的深共熔溶剂(DES)的科学问题。通过定期测量这些参数进行持续监测,可确保清洗或处理生产线以恒定效率运行,并有助于识别关键故障。最后,值得注意的是,如果以压力表示声场,稳定空化阈值似乎与声场成正比(稳定空化阈值呈线性依赖关系),这为声场建模带来了新的挑战。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/861e/12149647/3e66205b4aaa/gr1.jpg

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