Electromechanical, acoustical and thermodynamical characterization of a low-frequency sonotrode-type transducer in a small sonoreactor at different excitation levels and loading conditions.

The paper reports and compares the results of the electromechanical, acoustical and thermodynamical characterization of a low-frequency sonotrode-type ultrasonic device inside a small sonoreactor, immersed in three different loading media, namely, water, juice and milk, excited at different excitation levels, both below and above the cavitation threshold. The electroacoustic efficiency factor determined at system resonance through electromechanical characterization in degassed water as the reference medium is 88.7% for the device in question. This efficiency can be reduced up to three times due to the existence of a complex sound field in the reactor in linear driving conditions below the cavitation threshold. The behaviour of the system is more stable at higher excitation levels than in linear operating conditions. During acoustical characterization, acoustic pressure is spatially averaged, both below and above the cavitation threshold. The standing wave patterns inside the sonoreactor have a stronger influence on the variation of the spatially distributed RMS pressure in linear operating conditions. For these conditions, the variation of ±1.7dB was obtained, compared to ±1.4dB obtained in highly nonlinear regime. The acoustic power in the sonoreactor was estimated from the magnitude of the averaged RMS pressure, and from the reverberation time of the sonoreactor as the representation of the losses. The electroacoustic efficiency factors obtained through acoustical and electromechanical characterization are in a very good agreement at low excitation levels. The irradiated acoustic power estimated in nonlinear conditions differs from the dissipated acoustic power determined with the calorimetric method by several orders of magnitude. The number of negative pressure peaks that represent transient cavitation decreases over time during longer treatments of a medium with high-power ultrasound. The number of negative peaks decreases faster when the medium and the vessel are allowed to heat up.