Zou Ruyu, Luo Rui, Liu Fanghuang, Wang Yan, Riaz Muhammad Sohail, Shen Shuling, Yang Guangzhi, Tang Zhihong, Huang Hengbo, Li Guisheng, Bi Qingyuan
School of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai, 200093, P. R. China.
School of Biological and Chemical Sciences, Energy Research Centre, Ryan Institute, University of Galway, Galway, H91 CF50, Ireland.
Small. 2025 Jul;21(29):e2501030. doi: 10.1002/smll.202501030. Epub 2025 May 30.
Developing cost-effective materials for efficient selective electrochemical CO-to-syngas under actionable conditions is a practical and promising way to sustain low-carbon energy supplies, which remains a significant challenge. Herein, the efficient CuZn alloy nanosheets with prominent electronic structure modulation and alloy effect and the active CuZn phase are successfully fabricated by the facile electrodeposition strategy are reported. The electronic synergy via electron transferring from Zn to Cu can influence the catalyst's surface electron density and thus regulate the chemical adsorption properties of both small molecules and the key step of C═O bond cleavage. Significantly, the engineered CuZn alloy catalyst achieves an outstanding electrochemical CO-to-syngas conversion, accompanying Faraday efficiency of near 100% and a high production rate of syngas with tunable CO/H ratio of 1.1 to 4.3 over a wide potential range of -0.65 to -1.25 V as well as excellent stability in CO-saturated 0.1 m KHCO system. Moreover, the comprehensive understanding of the alloy phase evolution, electronic structure modulation, structure-activity relationship, and possible CO-to-syngas conversion mechanism involving the rate-determining step of C═O bond breakage to CO species over the versatile CuZn alloy catalyst via theoretical calculations and in situ spectroscopy is demonstrated.