Fatima Sadaf, Khosa Muhammad Kaleem, Noor Awal, Qayyum Sadaf
Department of Chemistry, Government College University Faisalabad, Faisalabad, Pakistan.
Department of Chemistry, College of Science, King Faisal University, Al-Hassa, Saudi Arabia.
PLoS One. 2025 Jul 1;20(7):e0326867. doi: 10.1371/journal.pone.0326867. eCollection 2025.
This research investigates an eco-friendly hydrometallurgical process for extracting valuable metals such as Li, Co, Ni, and Mn from spent lithium-ion batteries using biodegradable mixed organic acids, supported by coir peat as a natural reductant. Optimal leaching conditions (slurry density: 20 g/L, temperature: 55 °C, time: 55 minutes, stirring speed: 460 rpm, acid concentration: 50:50 mM ascorbic acid/citric acid) achieved metal efficiencies up to 85%. Incorporation of coir peat further enhanced the leaching efficiencies 98% for Li, 84.6% for Co, 85.6% for Ni, and 79.8% for Mn. Kinetic modeling revealed a chemically controlled dissolution process, with apparent activation energies of 43 kJ/mol (Li), 68 kJ/mol (Co), 47.8 kJ/mol (Ni), and 46 kJ/mol (Mn). Characterization through SEM confirms the morphological changes from spherical to uneven particle surfaces, FT-IR and XRD confirms the structural transformation of of cathode material before and after leaching, and UV-Vis spectroscopy showed the Co-complexes, Mn-complexes, and Ni-complexes at peaks around 380nm, 425 nm to 450 nm respectively due to reduction of metal complexes. The finding highlights the potential of biodegradable reagent and agro-waste material in developing sustainable battery recycling methods.
本研究探索了一种环保型湿法冶金工艺,该工艺使用可生物降解的混合有机酸从废旧锂离子电池中提取锂、钴、镍和锰等有价金属,并以椰壳泥炭作为天然还原剂。最佳浸出条件(浆料密度:20 g/L,温度:55°C,时间:55分钟,搅拌速度:460 rpm,酸浓度:50:50 mM抗坏血酸/柠檬酸)下金属提取率高达85%。加入椰壳泥炭进一步提高了浸出效率,锂的浸出效率为98%,钴为84.6%,镍为85.6%,锰为79.8%。动力学模型表明该溶解过程受化学控制,锂、钴、镍、锰的表观活化能分别为43 kJ/mol、68 kJ/mol、47.8 kJ/mol和46 kJ/mol。扫描电子显微镜(SEM)表征证实颗粒表面从球形变为不均匀,傅里叶变换红外光谱(FT-IR)和X射线衍射(XRD)证实浸出前后阴极材料的结构转变,紫外可见光谱显示由于金属络合物的还原,钴络合物、锰络合物和镍络合物分别在380nm、425nm至450nm附近出现峰值。该发现凸显了可生物降解试剂和农业废料在开发可持续电池回收方法方面的潜力。