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非晶态氮化硅纳米颗粒和磁化蒸馏水对α - 氧化铝力学性能及红外透射率的影响

The effect of amorphous SiN nanoparticles and magnetized distilled water on the mechanical properties and infrared transmittance of α-AlO.

作者信息

Darabi Mahdi, Sharifi Ehsan Mohammad, Vafaei Reza, Eshaghi Akbar, Loghman-Estarki Mohammad Reza

机构信息

Department of Materials Engineering, Maleke Ashtar University of Technology, Shahinshahr, Isfahan, Iran.

出版信息

Sci Rep. 2025 Jul 15;15(1):25504. doi: 10.1038/s41598-025-11241-1.

DOI:10.1038/s41598-025-11241-1
PMID:40664992
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC12263863/
Abstract

This study resolves the inherent trade-off between fracture toughness and mid-infrared transparency in α-AlO ceramics. A novel shear-stress thin-layer process with magnetic-field-assisted dispersion achieves uniform distribution of 0.1 wt% amorphous SiN nanoparticles and MgO/LaO sintering aids using 2 wt% DL dispersant at pH 10. Post-annealing at 1200 °C enhances fracture toughness by 126% (3.4 ± 0.2 to 7.68 ± 0.3 MPa m) while reducing hardness from 23.6 ± 0.8 GPa to 12.6 ± 0.5 GPa, confirming improved ductility. XRD analysis verifies compressive residual stress (- 1.60 ± 0.08 GPa) and lattice strain (- 0.49 ± 0.05%). FESEM/EDS reveals grain refinement from 402 ± 18 nm to 124 ± 6 nm with homogeneity index exceeding 0.93. These microstructural modifications enable 85.3 ± 0.5% mid-infrared transmittance between 3 and 6 μm, surpassing conventional transparent alumina by 41%. This approach establishes a scalable method for designing multifunctional ceramics with simultaneous mechanical resilience and optical performance.

摘要

本研究解决了α - AlO陶瓷在断裂韧性和中红外透明度之间固有的权衡问题。一种新颖的具有磁场辅助分散的剪切应力薄层工艺,使用2 wt%的DL分散剂在pH值为10的条件下,实现了0.1 wt%非晶态SiN纳米颗粒和MgO/LaO烧结助剂的均匀分布。在1200 °C下进行后退火处理,使断裂韧性提高了126%(从3.4±0.2 MPa m提高到7.68±0.3 MPa m),同时硬度从23.6±0.8 GPa降低到12.6±0.5 GPa,证实了延展性的提高。XRD分析验证了压缩残余应力(-1.60±0.08 GPa)和晶格应变(-0.49±0.05%)。FESEM/EDS显示晶粒从402±18 nm细化到124±6 nm,均匀性指数超过0.93。这些微观结构的改变使得在3至6 μm之间的中红外透过率达到85.3±0.5%,比传统透明氧化铝高出41%。这种方法建立了一种可扩展的方法,用于设计同时具有机械韧性和光学性能的多功能陶瓷。

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