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物体表面材料及预处理对光学坐标测量精度的影响

The Impact of an Object's Surface Material and Preparatory Actions on the Accuracy of Optical Coordinate Measurement.

作者信息

Owczarek Danuta, Ostrowska Ksenia, Sładek Jerzy, Gąska Adam, Harmatys Wiktor, Tomczyk Krzysztof, Ignjatović Danijela, Sieja Marek

机构信息

Laboratory of Coordinate Metrology, Faculty of Mechanical Engineering, Cracow University of Technology, Jana Pawla II 37, 31-864 Cracow, Poland.

Faculty of Electrical and Computer Engineering, Cracow University of Technology, Warszawska 24, 31-155 Cracow, Poland.

出版信息

Materials (Basel). 2025 Aug 6;18(15):3693. doi: 10.3390/ma18153693.

Abstract

Optical coordinate measurement is a universal technique that aligns with the rapid development of industrial technologies and new materials. Nevertheless, can this technique be consistently effective when applied to the precise measurement of all types of materials? As shown in this article, an analysis of optical measurement systems reveals that some materials cause difficulties during the scanning process. This article details the matting process, resulting, as demonstrated, in lower measurement uncertainty values compared to the pre-matting state, and identifies materials for which applying a matting spray significantly improves the measurement quality. The authors propose a classification of materials into easy-to-scan and hard-to-scan groups, along with specific procedures to improve measurements, especially for the latter. Tests were conducted in an accredited Laboratory of Coordinate Metrology using an articulated arm with a laser probe. Measured objects included spheres made of ceramic, tungsten carbide (including a matte finish), aluminum oxide, titanium nitride-coated steel, and photopolymer resin, with reference diameters established by a high-precision Leitz PMM 12106 coordinate measuring machine. Diameters were determined from point clouds obtained via optical measurements using the best-fit method, both before and after matting. Color measurements using a spectrocolorimeter supplemented this study to assess the effect of matting on surface color. The results revealed correlations between the material type and measurement accuracy.

摘要

光学坐标测量是一项与工业技术和新材料的快速发展相契合的通用技术。然而,当应用于所有类型材料的精确测量时,这项技术能否始终有效?如本文所示,对光学测量系统的分析表明,某些材料在扫描过程中会造成困难。本文详细介绍了消光处理过程,结果表明,与消光处理前的状态相比,测量不确定度值更低,并确定了使用消光喷雾可显著提高测量质量的材料。作者提出了将材料分为易于扫描和难以扫描两类的分类方法,以及改进测量的具体程序,特别是针对后者。测试在一家获得认可的坐标计量实验室中使用带有激光探头的关节臂进行。被测物体包括由陶瓷、碳化钨(包括哑光表面)、氧化铝、氮化钛涂层钢和光聚合物树脂制成的球体,其参考直径由一台高精度的Leitz PMM 12106坐标测量机确定。在消光处理前后,均使用最佳拟合方法从通过光学测量获得的点云中确定直径。使用分光测色仪进行颜色测量以补充本研究,以评估消光处理对表面颜色的影响。结果揭示了材料类型与测量精度之间的相关性。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/906c/12348334/d0d17066635e/materials-18-03693-g002.jpg

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