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水分测量:一种监测冷冻干燥循环的新方法。

Moisture measurement: a new method for monitoring freeze-drying cycles.

作者信息

Bardat A, Biguet J, Chatenet E, Courteille F

机构信息

Centre National de Transfusion Sanguine, Les Ulis, France.

出版信息

J Parenter Sci Technol. 1993 Nov-Dec;47(6):293-9.

PMID:8120734
Abstract

Quality of the final product largely depends on the freeze-drying process. In turn this largely depends on an adequate control of the amount of residual moisture after freeze-drying. Measuring this amount in the chamber of the freeze-dryer to determine the end point of sublimation and the end point of secondary drying provides a reliable control with regard to the methods traditionally used (for example rapid increase in product temperature). The purpose of this study is to evaluate the benefits and disadvantages of the different methods recommended for the monitoring of a freeze-drying cycle. Two systems for the measurement of the moisture in the freeze dryer are evaluated here: the Pirani vacuum gauge, and the moisture sensor. The moisture sensor appears to be the most sensitive and reliable way of determining both the end of sublimation and the end of secondary drying of the full load batch when placed on a freeze-dryer. The immediate benefit for the industry is to allow to scale-up without the risks of under or over estimating the freeze-drying cycle.

摘要

最终产品的质量在很大程度上取决于冷冻干燥过程。而这在很大程度上又取决于对冷冻干燥后残余水分量的充分控制。在冷冻干燥机的腔室内测量该水分量以确定升华终点和二次干燥终点,相对于传统使用的方法(例如产品温度的快速升高)而言,提供了一种可靠的控制方式。本研究的目的是评估推荐用于监测冷冻干燥循环的不同方法的优缺点。此处评估了两种用于测量冷冻干燥机内水分的系统:皮拉尼真空计和水分传感器。当放置在冷冻干燥机上时,水分传感器似乎是确定满负荷批次升华终点和二次干燥终点的最灵敏且可靠的方法。该技术对行业的直接好处是能够实现扩大规模,而不存在低估或高估冷冻干燥循环的风险。

相似文献

1
Moisture measurement: a new method for monitoring freeze-drying cycles.水分测量:一种监测冷冻干燥循环的新方法。
J Parenter Sci Technol. 1993 Nov-Dec;47(6):293-9.
2
Process control in freeze drying: determination of the end point of sublimation drying by an electronic moisture sensor.冷冻干燥中的过程控制:通过电子湿度传感器确定升华干燥的终点
J Parenter Sci Technol. 1989 Mar-Apr;43(2):60-6.
3
Protein purification process engineering. Freeze drying: A practical overview.蛋白质纯化工艺工程。冷冻干燥:实用概述。
Bioprocess Technol. 1994;18:317-67.
4
Correlation of laboratory and production freeze drying cycles.实验室与生产冻干周期的相关性
Int J Pharm. 2005 Sep 30;302(1-2):56-67. doi: 10.1016/j.ijpharm.2005.06.022.
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Methodology for in-process determination of residual water in freeze-dried products.冻干产品中残留水分过程中测定的方法学。
Dev Biol Stand. 1992;74:137-50; dicussion 150-1.
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Model for heat and mass transfer in freeze-drying of pellets.微丸冷冻干燥过程中的传热传质模型。
J Biomech Eng. 2009 Jul;131(7):074501. doi: 10.1115/1.3142975.
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Freeze-drying process design by manometric temperature measurement: design of a smart freeze-dryer.基于压力温度测量的冷冻干燥工艺设计:智能冷冻干燥机的设计
Pharm Res. 2005 Apr;22(4):685-700. doi: 10.1007/s11095-005-2501-2.
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Freeze-drying simulation framework coupling product attributes and equipment capability: toward accelerating process by equipment modifications.冷冻干燥模拟框架耦合产品属性和设备能力:通过设备改造加速工艺。
Eur J Pharm Biopharm. 2013 Oct;85(2):223-35. doi: 10.1016/j.ejpb.2013.05.013. Epub 2013 Jun 6.
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Use of manometric temperature measurement (MTM) and SMART freeze dryer technology for development of an optimized freeze-drying cycle.使用压力温度测量(MTM)和SMART冻干技术开发优化的冻干循环。
J Pharm Sci. 2007 Dec;96(12):3402-18. doi: 10.1002/jps.20982.
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Measurements of temperatures, ice evaporation rates and residual moisture contents in freeze-drying.冷冻干燥过程中的温度、冰蒸发速率和残余水分含量的测量。
Dev Biol Stand. 1992;74:123-34; discussion 135-6.

引用本文的文献

1
Determination of end point of primary drying in freeze-drying process control.冷冻干燥过程控制中主干燥终点的确定。
AAPS PharmSciTech. 2010 Mar;11(1):73-84. doi: 10.1208/s12249-009-9362-7. Epub 2010 Jan 8.
2
In-situ near-infrared spectroscopy monitoring of the lyophilization process.冻干过程的原位近红外光谱监测
Pharm Res. 2003 Mar;20(3):494-9. doi: 10.1023/a:1022680810474.