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使用主成分分析监测生物反应器:以青霉素 G 酰化酶的生产为例。

Monitoring bioreactors using principal component analysis: production of penicillin G acylase as a case study.

机构信息

Departamento de Engenharia Química, Universidade Federal de São Carlos, São Carlos, SP, Brazil.

出版信息

Bioprocess Biosyst Eng. 2010 Jun;33(5):557-64. doi: 10.1007/s00449-009-0377-y. Epub 2009 Sep 2.

DOI:10.1007/s00449-009-0377-y
PMID:19727832
Abstract

The complexity of biological processes often makes impractical the development of detailed, structured phenomenological models of the cultivation of microorganisms in bioreactors. In this context, data pre-treatment techniques are useful for bioprocess control and fault detection. Among them, principal component analysis (PCA) plays an important role. This work presents a case study of the application of this technique during real experiments, where the enzyme penicillin G acylase (PGA) was produced by Bacillus megaterium ATCC 14945. PGA hydrolyzes penicillin G to yield 6-aminopenicilanic acid (6-APA) and phenyl acetic acid. 6-APA is used to produce semi-synthetic beta-lactam antibiotics. A static PCA algorithm was implemented for on-line detection of deviations from the desired process behavior. The experiments were carried out in a 2-L bioreactor. Hotteling's T(2) was the discrimination criterion employed in this multivariable problem and the method showed a high sensibility for fault detection in all real cases that were studied.

摘要

生物过程的复杂性常常使得难以开发出详细的、结构化的微生物培养生物反应器的现象学模型。在这种情况下,数据预处理技术对于生物过程控制和故障检测很有用。其中,主成分分析(PCA)起着重要的作用。本工作介绍了在实际实验中应用该技术的案例研究,其中青霉素 G 酰化酶(PGA)由巨大芽孢杆菌 ATCC 14945 产生。PGA 水解青霉素 G 生成 6-氨基青霉素酸(6-APA)和苯乙酸。6-APA 用于生产半合成β-内酰胺抗生素。实现了静态 PCA 算法,用于在线检测偏离期望过程行为的情况。实验在 2-L 生物反应器中进行。Hotteling 的 T(2) 是该多变量问题中使用的判别准则,该方法在研究的所有实际情况下均表现出了很高的故障检测灵敏度。

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