Natural stiffening increases flaw tolerance of biological fibers.

Many fibers in biomaterials such as tendon, elastin, or silk feature a nonlinear stiffening behavior of the stress-strain relationship, where the rigidity of the material increases severely as the material is being stretched. Here we show that such nonlinear stiffening is beneficial for a fiber's ability to withstand cracks, leading to a flaw tolerant state in which stress concentrations around cracks are diminished. Our findings, established by molecular mechanics and the derivation of a theoretical scaling law, explain experimentally observed fiber sizes in a range of biomaterials and point to the importance of nonlinear stiffening to enhance their fracture properties. Our study suggests that nonlinear stiffening provides a mechanism by which nanoscale mechanical properties can be scaled up, providing a means towards bioinspired fibrous material and structural design.