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在近临界二氧化碳中半连续半工业化规模的酶法生物柴油合成。

Enzymatic biodiesel synthesis in semi-pilot continuous process in near-critical carbon dioxide.

机构信息

Department of Chemical Engineering, Kwangwoon University, Seoul, 139-701, Republic of Korea.

出版信息

Appl Biochem Biotechnol. 2013 Nov;171(5):1118-27. doi: 10.1007/s12010-013-0189-z. Epub 2013 Mar 29.

DOI:10.1007/s12010-013-0189-z
PMID:23536250
Abstract

A semi-pilot continuous process (SPCP) for enzymatic biodiesel synthesis utilizing near-critical carbon dioxide (NcCO₂) as the reaction medium was developed with the aim of reducing the reaction time and alleviating the catalyst inhibition by methanol. Biodiesel synthesis was evaluated in both lab-scale and semi-pilot scale reactors (batch and continuous reactors). In a SPCP, the highest conversion (∼99.9 %) in four and a half hours was observed when three-step substrate (methanol) addition (molar ratio [oil/methanol] = 1:1.3) was used and the reaction mixture containing enzyme (Lipozyme TL IM, 20 wt.% of oil) was continuously mixed (agitation speed = 300 rpm) at 30 °C and 100 bar in a CO₂ environment. The biodiesel produced from canola oil conformed to the fuel standard (EU) even without additional downstream processing, other than glycerol separation and drying.

摘要

利用近临界二氧化碳(NcCO₂)作为反应介质,开发了一种用于酶法生物柴油合成的半连续过程(SPCP),旨在缩短反应时间并减轻甲醇对催化剂的抑制作用。在实验室规模和半工业规模(分批和连续)反应器中评估了生物柴油的合成。在 SPCP 中,当使用三步底物(甲醇)添加(摩尔比[油/甲醇]=1:1.3)且反应混合物中含有酶(Lipozyme TL IM,油的 20wt.%)在 30°C 和 100 巴的 CO₂环境下连续混合(搅拌速度=300rpm)时,观察到四个半小时内的最高转化率(约 99.9%)。从菜籽油生产的生物柴油无需额外的下游加工,除了甘油分离和干燥,即可符合燃料标准(EU)。

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