Ortega-Requena Salvadora, Gómez José L, Bastida Josefa, Máximo Fuensanta, Montiel María C, Murcia María D
Department of Chemical Engineering, University of Murcia, Campus de Espinardo, 30071, Murcia, Spain.
J Sci Food Agric. 2014 Aug;94(11):2308-16. doi: 10.1002/jsfa.6559. Epub 2014 Feb 22.
Different strategies for the solvent-free enzymatic production of polyglycerol polyricinoleate (PGPR) were explored in an attempt to simplify and improve the process. Besides the conventional procedure (obtaining polyricinoleic acid, followed by its esterification with polyglycerol), two alternative methods are proposed: (1) reversing the synthesis order, i.e. esterification of polyglycerol with ricinoleic acid and then the condensation of ricinoleic acid with the previously obtained polyglycerol ester; and (2) the enzymatic synthesis of PGPR in a single-step process.
The reaction sequences were carried out in an open-air reactor with free and immobilised lipases (triacylglycerol acylhydrolases, E.C. 3.1.1.3): Candida rugosa lipase to obtain polyricinoleic acid and Rhizopus oryzae lipase for the esterification of polyglycerol with the carboxyl group of ricinoleic or polyricinoleic acid. A co-immobilised derivative containing both lipases was used to catalyse the single-stage scheme. The three processes were carried out in a vacuum reactor, obtaining in every case PGPR that complied with the legal specifications of the European Community and recommendations provided in the Food Chemical Codex.
The results demonstrate that all three protocols are viable for the enzymatic synthesis of PGPR and require similar reaction times. The single-stage scheme is easier to carry out.
为简化和改进聚甘油聚蓖麻醇酸酯(PGPR)的无溶剂酶法生产工艺,探索了不同的策略。除了传统方法(先获得聚蓖麻醇酸,然后将其与聚甘油酯化)外,还提出了两种替代方法:(1)颠倒合成顺序,即将聚甘油与蓖麻醇酸酯化,然后使蓖麻醇酸与先前获得的聚甘油酯缩合;(2)一步法酶促合成PGPR。
反应序列在装有游离和固定化脂肪酶(三酰基甘油酰基水解酶,E.C. 3.1.1.3)的露天反应器中进行:使用皱褶假丝酵母脂肪酶获得聚蓖麻醇酸,使用米根霉脂肪酶将聚甘油与蓖麻醇酸或聚蓖麻醇酸的羧基酯化。使用包含两种脂肪酶的共固定化衍生物催化单阶段方案。这三个过程均在真空反应器中进行,每种情况下均获得符合欧盟法律规范和《食品化学法典》建议的PGPR。
结果表明,所有三种方案对于PGPR的酶促合成都是可行的,并且需要相似的反应时间。单阶段方案更易于实施。