Chemical Engineering Department, Institute of Chemical Technology, Matunga, Mumbai 400 019, India.
Chemical Engineering Department, Institute of Chemical Technology, Matunga, Mumbai 400 019, India.
Ultrason Sonochem. 2014 Jul;21(4):1374-81. doi: 10.1016/j.ultsonch.2013.12.018. Epub 2014 Jan 3.
Conventional and ultrasound-assisted hydrolysis and subsequent esterification of Nagchampa oil under mild operating conditions have been investigated with an objective of intensification of methyl esters production using a sustainable approach. The effect of ratio of reactants, temperature, enzyme loading, pretreatment of enzyme (using ultrasonic irradiations) on the hydrolysis and esterification reaction has been studied. Optimum conditions for hydrolysis were observed to be 1:1 weight ratio of oil: water for Lip Z and 1:3 for Lip 2 enzymes, enzyme loading of 400 units for Lip Z and 800 mg for Lip 2 enzymes and reaction time of 6h. In the case of esterification reaction, optimum conditions obtained were oil to methanol molar ratio of 1:2, enzyme loading of 1000 mg and reaction time of 20 h. Use of pretreated enzyme (using ultrasonic irradiations) was found to increase the extent of esterification reaction from 75% to 92.5%. It was observed that use of ultrasound in the reaction significantly intensified the esterification reaction with time requirement reducing from 20 h for conventional stirring based approach to only about 7.5 h in the presence of ultrasound. The extent of esterification obtained with sonicated enzyme also increased to 96% from 75% with unsonicated enzyme.
已研究了在温和操作条件下常规法和超声辅助法水解纳加香茅油,随后酯化,目的是使用可持续方法强化甲酯的生产。考察了反应物比例、温度、酶用量、酶预处理(超声辐射)对水解和酯化反应的影响。对于 Lip Z 酶,水解的最佳条件为油:水的重量比为 1:1,对于 Lip 2 酶为 1:3;Lip Z 酶的酶用量为 400 单位,Lip 2 酶为 800mg,反应时间为 6h。对于酯化反应,获得的最佳条件为油:甲醇摩尔比为 1:2,酶用量为 1000mg,反应时间为 20h。使用预处理酶(超声辐射)可将酯化反应程度从 75%提高到 92.5%。观察到在反应中使用超声可显著强化酯化反应,所需时间从传统搅拌法的 20h 减少到超声存在时的约 7.5h。与未超声的酶相比,用超声处理的酶也可使酯化程度从 75%提高到 96%。