Hurt E E, Adams M C, Barbano D M
Northeast Dairy Foods Research Center, Department of Food Science, Cornell University, Ithaca, NY 14853.
Northeast Dairy Foods Research Center, Department of Food Science, Cornell University, Ithaca, NY 14853.
J Dairy Sci. 2015 Feb;98(2):765-80. doi: 10.3168/jds.2014-8775. Epub 2014 Dec 12.
Increasing the temperature of microfiltration (MF) to >50°C may allow for operation at higher fluxes and reduce the bacterial growth during MF. However, there is a concern that operating at higher temperatures could cause calcium phosphate precipitation that would lead to membrane fouling. Our objective was to determine the effect of operating a 0.1-µm ceramic uniform transmembrane pressure MF unit at temperatures of 50, 55, 60, and 65°C on membrane fouling and serum protein (SP) removal from skim milk with and without removal of low-molecular-weight soluble milk components by ultrafiltration (UF) before MF at a flux of 54kg/m(2) per hour. For each replicate, 1,000kg of pasteurized skim milk was split into 2 batches. One batch was ultrafiltered (with diafiltration) to remove an average of 89±2% of the lactose and a percentage of the soluble calcium and phosphorus. The retentate from UF was diluted back to the protein concentration of skim milk, creating the diluted UF retentate (DUR). On subsequent days, both the DUR and skim milk were run on the MF unit with the flux maintained at 54kg/m(2) per hour and a concentration factor of 3× and the system run in recycle mode. The temperature of MF was increased in 5°C steps from 50 to 65°C, with a 1-h stabilization period after each increase. During the run, transmembrane pressure was monitored and permeate and retentate samples were taken and analyzed to determine if any changes in SP, calcium, or phosphorus passage through the membrane occurred. Increasing temperature of MF from 50 to 65°C at a flux of 54kg/m(2) per hour did not produce a large increase in membrane fouling when using either skim milk or a DUR as the MF feed type as measured by changes in transmembrane pressure. Increasing the temperature to 65°C only caused a slight reduction in calcium concentration in the permeate (11±3%) that was similar between the 2MF feed types. Increasing processing temperature reduced the percentage of SP removal by the process, but the increased temperature also caused a decrease in casein contamination in the permeate with no evidence of membrane fouling.
将微滤(MF)温度提高到50°C以上可能允许在更高通量下运行,并减少微滤过程中的细菌生长。然而,有人担心在较高温度下运行可能会导致磷酸钙沉淀,从而导致膜污染。我们的目标是确定在50、55、60和65°C的温度下运行0.1微米陶瓷均匀跨膜压力微滤装置,对膜污染以及在通量为每小时54kg/m²的情况下,在微滤之前有无通过超滤(UF)去除低分子量可溶性牛奶成分时从脱脂牛奶中去除血清蛋白(SP)的影响。对于每个重复实验,将1000kg巴氏杀菌脱脂牛奶分成两批。一批进行超滤(并进行透析过滤)以平均去除89±2%的乳糖以及一定比例的可溶性钙和磷。超滤的截留物被稀释回脱脂牛奶的蛋白质浓度,得到稀释的超滤截留物(DUR)。在随后的日子里,DUR和脱脂牛奶都在微滤装置上运行,通量保持在每小时54kg/m²,浓缩因子为3倍,系统以循环模式运行。微滤温度以5°C的步长从50°C提高到65°C,每次提高后有1小时的稳定期。在运行过程中,监测跨膜压力,并采集渗透液和截留液样本进行分析,以确定通过膜的SP、钙或磷是否有任何变化。当以跨膜压力变化衡量时,以每小时54kg/m²的通量将微滤温度从50°C提高到65°C,使用脱脂牛奶或DUR作为微滤进料类型时,膜污染并没有大幅增加。将温度提高到65°C仅导致渗透液中钙浓度略有降低(11±3%),两种微滤进料类型之间相似。提高加工温度降低了该过程中SP的去除百分比,但温度升高也导致渗透液中酪蛋白污染减少,且没有膜污染的迹象。