Optimization of entrapping conditions to improve the release of BMP-2 from PELA carriers by response surface methodology.

A microcapsule prepared from triblock copolymer poly(lactic acid)-poly(ethylene glycol)-poly(lactic acid) (PLA-PEG-PLA, PELA) was investigated as a controlled release carrier for recombinant human bone morphogenetic protein-2 (rhBMP-2). The rhBMP-2/PELA microspheres were prepared using the water-in-oil-in-water (W/O/W) solvent evaporation method. This work was conducted to optimize the entrapping conditions of the rhBMP-2 loaded PELA copolymer. The effects on encapsulation efficiency (EE) of different molecular weights (MW) of PEG in the copolymer, the amount of PELA, the amount of rhBMP-2, the span-20 concentration, the polyvinyl alcohol (PVA) concentration and stirring time were tested. On the basis of single-factor experiments, the optimum parameters were achieved using response surface methodology (RSM). The results showed that the highest EE of BMP-2 was achieved with a span-20 concentration of 0.5%, PEG MW 4000 Da, a stirring time of 30 min at 800 rpm min(-1), 282.3 mg of PELA, 1 μg of rhBMP-2 and PVA concentration 0.79%. Under these optimal conditions, it was predicted that the highest EE to be achieved would be 76.5%; the actual EE achieved was 75%.