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废旧汽车夹层玻璃的回收利用及通过机械化学分离实现聚乙烯醇缩丁醛的增值利用。

Recycling of waste automotive laminated glass and valorization of polyvinyl butyral through mechanochemical separation.

作者信息

Swain Basudev, Ryang Park Jae, Yoon Shin Dong, Park Kyung-Soo, Hwan Hong Myung, Gi Lee Chan

机构信息

Institute for Advanced Engineering (IAE), Advanced Materials & Processing Center, Yongin-Si 449-863, Republic of Korea.

Institute for Advanced Engineering (IAE), Advanced Materials & Processing Center, Yongin-Si 449-863, Republic of Korea.

出版信息

Environ Res. 2015 Oct;142:615-23. doi: 10.1016/j.envres.2015.08.017.

DOI:10.1016/j.envres.2015.08.017
PMID:26318256
Abstract

Due to strong binding, optical clarity, adhesion to many surfaces, toughness and flexibility polyvinyl butyral (PVB) resin films are commonly used in the automotive and architectural application as a protective interlayer in the laminated glass. Worldwide million tons of PVB waste generated from end-of-life automotive associated with various environmental issues. Stringent environmental directive, higher land cost eliminates land filling option, needs a study, we have developed a mechanochemical separation process to separate PVB resins from glass and characterized the separated PVB through various techniques, i.e., scanning electron microscope (SEM), energy-dispersive X-ray spectroscopy (EDS), infrared spectroscopy (IR) and nuclear magnetic resonance spectroscopy (NMR). Commercial nonionic surfactants D201 used for the mechanochemical separation purpose. Through parameter optimization following conditions are considered to be the optimum condition; 30v ol% D201, stirring speed of 400 rpm, 35 °C temperature, operation time 1h, and dilute D201 volume to waste automotive laminated glass weight ratio of ≈25. The technology developed in our laboratory is sustainable, environmentally friendly, techno-economical feasible process, capable of mass production (recycling).

摘要

由于具有强粘结性、光学透明度、对许多表面的粘附性、韧性和柔韧性,聚乙烯醇缩丁醛(PVB)树脂薄膜常用于汽车和建筑领域,作为夹层玻璃中的保护中间层。全球每年有数百万吨与报废汽车相关的PVB废料产生,带来各种环境问题。严格的环境指令、高昂的土地成本使填埋不再可行,因此需要开展研究。我们开发了一种机械化学分离工艺,用于从玻璃中分离PVB树脂,并通过扫描电子显微镜(SEM)、能量色散X射线光谱仪(EDS)、红外光谱(IR)和核磁共振光谱(NMR)等各种技术对分离出的PVB进行表征。使用商业非离子表面活性剂D201进行机械化学分离。通过参数优化,以下条件被认为是最佳条件:30体积%的D201、400转/分钟的搅拌速度、35°C的温度、1小时的操作时间,以及D201稀释液体积与废旧汽车夹层玻璃重量之比约为25。我们实验室开发的这项技术是可持续、环保、技术经济可行的工艺,能够进行大规模生产(回收利用)。

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