Han Chuanjun, Zhang Han, Zhang Jie
School of Mechatronic Engineering, Southwest Petroleum University, Chengdu 610500, China.
Appl Bionics Biomech. 2015;2015:358417. doi: 10.1155/2015/358417. Epub 2015 Jun 2.
In order to reduce the failure probability of rubber sealing rings in reciprocating dynamic seal, a new structure of sealing ring based on bionics was designed. The biomimetic ring has three concave ridges and convex bulges on each side which are very similar to earthworms. Bulges were circularly designed and sealing performances of the biomimetic ring in both static seal and dynamic seal were simulated by FEM. In addition, effects of precompression, medium pressure, speed, friction coefficient, and material parameters on sealing performances were discussed. The results show that von Mises stress of the biomimetic sealing ring distributed symmetrically in no-pressure static sealing. The maximum von Mises stress appears on the second bulge of the inner side. High contact stress concentrates on left bulges. Von Mises stress distribution becomes uneven under medium pressure. Both von Mises stress and contact stress increase when precompression, medium pressure, and rubber hardness increase in static sealing. Biomimetic ring can avoid rolling and distortion in reciprocating dynamic seal, and its working life is much longer than O-ring and rectangular ring. The maximum von Mises stress and contact stress increase with the precompression, medium pressure, rubber hardness, and friction coefficient in reciprocating dynamic seal.
为降低橡胶密封环在往复动密封中的失效概率,设计了一种基于仿生学的新型密封环结构。仿生环两侧各有三条与蚯蚓非常相似的凹脊和凸块。凸块采用圆形设计,并通过有限元法模拟了仿生环在静密封和动密封中的密封性能。此外,还讨论了预压缩、介质压力、速度、摩擦系数和材料参数对密封性能的影响。结果表明,在无压力静密封中,仿生密封环的von Mises应力呈对称分布。最大von Mises应力出现在内侧的第二个凸块上。高接触应力集中在左侧凸块上。在介质压力作用下,von Mises应力分布变得不均匀。在静密封中,当预压缩、介质压力和橡胶硬度增加时,von Mises应力和接触应力均增大。仿生环在往复动密封中可避免滚动和变形,其使用寿命比O形环和矩形环长得多。在往复动密封中,最大von Mises应力和接触应力随预压缩、介质压力、橡胶硬度和摩擦系数的增加而增大。