Sludge management modeling to enhance P-recovery as struvite in wastewater treatment plants.

Interest in phosphorus (P) recovery and reuse has increased in recent years as supplies of P are declining. After use, most of the P remains in wastewater, making Wastewater Treatment Plants (WWTPs) a vital part of P recycling. In this work, a new sludge management operation was studied by modeling in order to recover P in the form of struvite and minimize operating problems due to uncontrolled P precipitation in WWTPs. During the study, intensive analytical campaigns were carried out on the water and sludge lines. The results identified the anaerobic digester as a "hot spot" of uncontrolled P precipitation (9.5 gP/kg sludge) and highlighted possible operating problems due to the accumulation of precipitates. A new sludge line management strategy was simulated therefore using DESASS software, consisting of the elutriation of the mixed sludge in the mixing chamber, to reduce uncontrolled P precipitation and to obtain a P-rich stream (primary thickener supernatant) to be used in a crystallization process. The key operating parameters were found to be: the elutriation flow from the mixing chamber to the primary thickener, the digestion flow and the sludge blanket height of the primary thickener, with optimized values between 70 and 80 m/d, 90-100 m/d and 1.4-1.5 m, respectively. Under these operating conditions, the preliminary results showed that P concentration in the primary thickener overflow significantly increased (from 38 to 100 mg PO-P/L), which shows that this stream is suitable for use in a subsequent crystallization reactor to recover P in the form of struvite.