Robotic milking: Technology, farm design, and effects on work flow.

Robotic milking reduces labor demands on dairy farms of all sizes and offers a more flexible lifestyle for farm families milking up to 250 cows. Because milking is voluntary, barn layouts that encourage low-stress access by providing adequate open space near the milking stations and escape routes for waiting cows improve milking frequency and reduce fetching. Because lame cows attend less often, preventing lameness with comfortable stalls, clean alley floors, and effective foot bathing warrants special emphasis in robotic dairies. Variable milking intervals create challenges for foot bathing, sorting and handling, and dealing with special-needs cows. Appropriate cow routing and separation options at the milking stations are needed to address these challenges and ensure that the expected labor savings are realized. Protocols and layout and gating should make it possible for a herd worker to complete all handling tasks alone. Free traffic and guided traffic systems yield similar results when excellent management is applied or when the number of cows is well below capacity. In less ideal circumstances, guided traffic and the use of commitment pens result in longer standing times and stress, particularly for lower ranking cows, and poor management with free traffic results in more labor for fetching.