Zhang Sen, Zhang Tao, Yin Yixin, Xiao Wendong
School of Automation & Electrical Engineering, University of Science and Technology Beijing, Beijing 100083, China.
Key Laboratory of Knowledge Automation for Industrial Processes, Ministry of Education, Beijing 100083, China.
Sensors (Basel). 2017 Sep 1;17(9):2002. doi: 10.3390/s17092002.
The concentration of alumina in the electrolyte is of great significance during the production of aluminum. The amount of the alumina concentration may lead to unbalanced material distribution and low production efficiency and affect the stability of the aluminum reduction cell and current efficiency. The existing methods cannot meet the needs for online measurement because industrial aluminum electrolysis has the characteristics of high temperature, strong magnetic field, coupled parameters, and high nonlinearity. Currently, there are no sensors or equipment that can detect the alumina concentration on line. Most companies acquire the alumina concentration from the electrolyte samples which are analyzed through an X-ray fluorescence spectrometer. To solve the problem, the paper proposes a soft sensing model based on a kernel extreme learning machine algorithm that takes the kernel function into the extreme learning machine. K-fold cross validation is used to estimate the generalization error. The proposed soft sensing algorithm can detect alumina concentration by the electrical signals such as voltages and currents of the anode rods. The predicted results show that the proposed approach can give more accurate estimations of alumina concentration with faster learning speed compared with the other methods such as the basic ELM, BP, and SVM.
在铝的生产过程中,电解质中氧化铝的浓度具有重要意义。氧化铝浓度的大小可能导致物料分布不均衡以及生产效率低下,进而影响铝电解槽的稳定性和电流效率。由于工业铝电解具有高温、强磁场、参数耦合以及高度非线性等特点,现有的方法无法满足在线测量的需求。目前,尚无能够在线检测氧化铝浓度的传感器或设备。大多数公司通过对电解质样本进行X射线荧光光谱仪分析来获取氧化铝浓度。为解决该问题,本文提出了一种基于核极限学习机算法的软测量模型,即将核函数引入极限学习机。采用K折交叉验证来估计泛化误差。所提出的软测量算法能够通过阳极棒的电压和电流等电信号来检测氧化铝浓度。预测结果表明,与基本极限学习机、BP和支持向量机等其他方法相比,该方法能够以更快的学习速度对氧化铝浓度给出更准确的估计。