Li Zhenbao, Jiang Wanlu, Zhang Sheng, Sun Yu, Zhang Shuqing
Hebei Provincial Key Laboratory of Heavy Machinery Fluid Power Transmission and Control, Yanshan University, Qinhuangdao 066004, China.
Key Laboratory of Advanced Forging & Stamping Technology and Science, Yanshan University, Ministry of Education of China, Qinhuangdao 066004, China.
Sensors (Basel). 2021 Apr 7;21(8):2599. doi: 10.3390/s21082599.
To address the problem that the faults in axial piston pumps are complex and difficult to effectively diagnose, an integrated hydraulic pump fault diagnosis method based on the modified ensemble empirical mode decomposition (MEEMD), autoregressive (AR) spectrum energy, and wavelet kernel extreme learning machine (WKELM) methods is presented in this paper. First, the non-linear and non-stationary hydraulic pump vibration signals are decomposed into several intrinsic mode function (IMF) components by the MEEMD method. Next, AR spectrum analysis is performed for each IMF component, in order to extract the AR spectrum energy of each component as fault characteristics. Then, a hydraulic pump fault diagnosis model based on WKELM is built, in order to extract the features and diagnose faults of hydraulic pump vibration signals, for which the recognition accuracy reached 100%. Finally, the fault diagnosis effect of the hydraulic pump fault diagnosis method proposed in this paper is compared with BP neural network, support vector machine (SVM), and extreme learning machine (ELM) methods. The hydraulic pump fault diagnosis method presented in this paper can diagnose faults of single slipper wear, single slipper loosing and center spring wear type with 100% accuracy, and the fault diagnosis time is only 0.002 s. The results demonstrate that the integrated hydraulic pump fault diagnosis method based on MEEMD, AR spectrum, and WKELM methods has higher fault recognition accuracy and faster speed than existing alternatives.
针对轴向柱塞泵故障复杂且难以有效诊断的问题,本文提出了一种基于改进的总体经验模态分解(MEEMD)、自回归(AR)谱能量和小波核极限学习机(WKELM)方法的集成液压泵故障诊断方法。首先,采用MEEMD方法将非线性、非平稳的液压泵振动信号分解为若干个本征模态函数(IMF)分量。其次,对每个IMF分量进行AR谱分析,提取各分量的AR谱能量作为故障特征。然后,建立基于WKELM的液压泵故障诊断模型,提取液压泵振动信号的特征并进行故障诊断,其识别准确率达到100%。最后,将本文提出的液压泵故障诊断方法的故障诊断效果与BP神经网络、支持向量机(SVM)和极限学习机(ELM)方法进行比较。本文提出的液压泵故障诊断方法能够100%准确诊断单滑块磨损、单滑块松动和中心弹簧磨损类型的故障,且故障诊断时间仅为0.002 s。结果表明,基于MEEMD、AR谱和WKELM方法的集成液压泵故障诊断方法比现有方法具有更高的故障识别准确率和更快的速度。