Effect of sonochemical scouring on the surface morphologies, mechanical properties, and dyeing abilities of wool fibres.

Ultrasonics has the potential to reduce the cost and environmental impact of textile processing. This work investigates the effects of ultrasonic irradiation during wool scouring on fibre surface morphologies, fibre mechanical properties, and fibre dyeing abilities. A range of ultrasonic frequencies were used in the scouring bath to examine the forms of fibre cuticle damage. It is observed that wool fibres underwent ultrasonic irradiation at a low frequency have severe modifications of the fibre surface structure. Despite some visible disruptions to the fibre scale structure however, ultrasonic irradiation has shown a negligible impact on the fibre mechanical properties, especially bending abrasion resistance which depends largely on the fibre surface conditions, and is responsible for the handle and pilling propensity of the resultant fabrics. Dyeing abilities were investigated on wool samples using commercially available acid dye and reactive dye. It is found that ultrasonically scoured wool has a quicker dye uptake in the early stage of low temperature dyeing for both acid dye and reactive dye, than the conventionally scoured wool.