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聚合物材料注塑成型制造过程的电力消耗估计：实证模型与应用

Electricity Consumption Estimation of the Polymer Material Injection-Molding Manufacturing Process: Empirical Model and Application.

作者信息

Elduque Ana, Elduque Daniel, Pina Carmelo, Clavería Isabel, Javierre Carlos

机构信息

BSH Electrodomésticos España S. A., Avda. de la Industria, 49, 50016 Zaragoza, Spain.

i+, Department of Mechanical Engineering, EINA, University of Zaragoza, C/María de Luna, 3, 50018 Zaragoza, Spain.

出版信息

Materials (Basel). 2018 Sep 16;11(9):1740. doi: 10.3390/ma11091740.

DOI:10.3390/ma11091740
PMID:30223602
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC6164802/
Abstract

Polymer injection-molding is one of the most used manufacturing processes for the production of plastic products. Its electricity consumption highly influences its cost as well as its environmental impact. Reducing these factors is one of the challenges that material science and production engineering face today. However, there is currently a lack of data regarding electricity consumption values for injection-molding, which leads to significant errors due to the inherent high variability of injection-molding and its configurations. In this paper, an empirical model is proposed to better estimate the electricity consumption and the environmental impact of the injection-molding process. This empirical model was created after measuring the electricity consumption of a wide range of parts. It provides a method to estimate both electricity consumption and environmental impact, taking into account characteristics of both the molded parts and the molding machine. A case study of an induction cooktop housing is presented, showing adequate accuracy of the empirical model and the importance of proper machine selection to reduce cost, electricity consumption, and environmental impact.

摘要

聚合物注塑成型是生产塑料制品最常用的制造工艺之一。其电力消耗对成本以及环境影响有很大影响。降低这些因素是材料科学和生产工程当今面临的挑战之一。然而，目前缺乏关于注塑成型电力消耗值的数据，由于注塑成型及其配置固有的高度变异性，这会导致重大误差。本文提出了一个经验模型，以更好地估计注塑成型过程的电力消耗和环境影响。这个经验模型是在测量了广泛的零部件的电力消耗之后创建的。它提供了一种估计电力消耗和环境影响的方法，同时考虑了成型零部件和成型机的特性。给出了一个电磁炉外壳的案例研究，展示了经验模型的足够准确性以及正确选择机器对于降低成本、电力消耗和环境影响的重要性。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5cdc/6164802/9c6423405e80/materials-11-01740-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5cdc/6164802/f6d4e8f12eda/materials-11-01740-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5cdc/6164802/20d26380ccaa/materials-11-01740-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5cdc/6164802/c7e148435246/materials-11-01740-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5cdc/6164802/9097d9d77644/materials-11-01740-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5cdc/6164802/9c6423405e80/materials-11-01740-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5cdc/6164802/f6d4e8f12eda/materials-11-01740-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5cdc/6164802/20d26380ccaa/materials-11-01740-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5cdc/6164802/c7e148435246/materials-11-01740-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5cdc/6164802/9097d9d77644/materials-11-01740-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/5cdc/6164802/9c6423405e80/materials-11-01740-g005.jpg

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Life Cycle Assessment of Completely Recyclable Concrete.完全可回收混凝土的生命周期评估
Materials (Basel). 2014 Aug 21;7(8):6010-6027. doi: 10.3390/ma7086010.
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The Influence of Different Recycling Scenarios on the Mechanical Design of an LED Weatherproof Light Fitting.不同回收方案对LED防雨灯具机械设计的影响
使用基于适应度距离平衡算法的随机分形搜索优化的混合MLR-FFANN预测包括新冠疫情防控措施在内的电能消耗
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A Critical Review on Wood-Based Polymer Composites: Processing, Properties, and Prospects.木质基聚合物复合材料的批判性综述：加工、性能与前景
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Correction: Elduque, A., et al. Electricity Consumption Estimation of the Polymer Material Injection-Molding Manufacturing Process: Empirical Model and Application.更正：埃尔杜克，A.等人。聚合物材料注塑成型制造过程的电力消耗估算：实证模型与应用。
Materials (Basel). 2020 Jun 3;13(11):2548. doi: 10.3390/ma13112548.
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