Ding Chenggang, Cui Xu, Jiao Jianqiang, Zhu Ping
School of Materials Science and Engineering, Dalian Jiaotong University, Dalian 116028, China.
Materials (Basel). 2018 Nov 28;11(12):2401. doi: 10.3390/ma11122401.
The 12CrNi2 alloy steel powder studied in the present paper is mainly used to manufacture camshafts for nuclear power emergency diesel engines. Laser cladding deposition is of great significance for the manufacture of nuclear power emergency diesel camshafts, which has the advantages of reducing material cost and shortening the manufacturing cycle. However, due to the extremely uneven heating of the components during the deposition process, a complex residual stress field occurs, resulting in crack defects and residual deformation of the components. In the present paper, 12CrNi2 bulk specimens were prepared on the Q460E high-strength structural steel substrate at different preheating temperatures by laser cladding deposition technique, and a finite element residual stress analysis model was established to investigate the effects of different preheating temperatures on the microstructure, properties, and residual stress of the specimens. The results of the experiments and finite element simulations show that with the increase of preheating temperature, the content of martensite/bainite in the deposited layer decreases, and the ferrite content increases. The proper preheating temperature (150 °C) has good mechanical properties. The residual stress on the surface of each specimen decreases with the increase of the preheating temperature. The longitudinal stress is greater at the rear-end deposition part, and the lateral residual stress is greater on both sides along the scanning direction.
本文所研究的12CrNi2合金钢粉末主要用于制造核电应急柴油发动机的凸轮轴。激光熔覆沉积对于核电应急柴油凸轮轴的制造具有重要意义,它具有降低材料成本和缩短制造周期的优点。然而,由于在沉积过程中部件加热极不均匀,会产生复杂的残余应力场,导致部件出现裂纹缺陷和残余变形。本文采用激光熔覆沉积技术,在Q460E高强度结构钢基体上制备了不同预热温度的12CrNi2块状试样,并建立了有限元残余应力分析模型,研究不同预热温度对试样微观组织、性能和残余应力的影响。实验和有限元模拟结果表明,随着预热温度的升高,熔覆层中马氏体/贝氏体含量降低,铁素体含量增加。合适的预热温度(150℃)具有良好的力学性能。各试样表面的残余应力随预热温度的升高而降低。纵向应力在后端沉积部位较大,横向残余应力在沿扫描方向的两侧较大。