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湿焊过程中回火焊道焊接技术的应用优势

Advantages of the Application of the Temper Bead Welding Technique During Wet Welding.

作者信息

Tomków Jacek, Rogalski Grzegorz, Fydrych Dariusz, Łabanowski Jerzy

机构信息

Faculty of Mechanical Engineering, Gdańsk University of Technology, G. Narutowicza street 11/12, 80-233 Gdańsk, Poland.

出版信息

Materials (Basel). 2019 Mar 19;12(6):915. doi: 10.3390/ma12060915.

Abstract

Thermo-mechanically rolled S460ML steel was chosen for welding in underwater wet welding conditions by covered electrodes. The main aim of this study was to check the weldability for fillet welds in a water environment by controlled thermal severity (CTS) tests and to check the influence of temper bead welding (TBW) on the weldability of the investigated steel. Non-destructive and destructive tests showed that S460ML steel has a high susceptibility to cold cracking. In all joints, hardness in the heat-affected zone (HAZ) was extended to the 400 HV10 values. Microscopic testing showed the presence of microcracks in the HAZ of all welded joints. TBW was chosen as the method to improve the weldability of the investigated steel. This technique allows for the reduction of the maximum hardness in the HAZ below the critical value of 380 HV10, as stated by the EN-ISO 15614-1:2017. It was determined that for S460ML steel, from the point of view of weldability, the pitch between two beads should be in the range 75%⁻100%. Also, if the pitch between two beads increases, the hardness, grain size, and number of cracks decreases. In all specimens where the hardness of the HAZ was below 380 HV10, there were no microcracks.

摘要

选择了热机械轧制的S460ML钢,用于在水下湿法焊接条件下采用焊条进行焊接。本研究的主要目的是通过控制热影响度(CTS)试验来检验水环境中角焊缝的可焊性,并检验回火焊道焊接(TBW)对所研究钢材可焊性的影响。无损和破坏性试验表明,S460ML钢对冷裂纹具有高敏感性。在所有接头中,热影响区(HAZ)的硬度扩展至400 HV10值。微观测试表明,所有焊接接头的热影响区均存在微裂纹。选择回火焊道焊接作为提高所研究钢材可焊性的方法。如EN-ISO 15614-1:2017所述,该技术可将热影响区的最大硬度降低至380 HV10的临界值以下。已确定,对于S460ML钢,从可焊性角度来看,两道焊道之间的间距应在75%至100%的范围内。此外,如果两道焊道之间的间距增大,硬度、晶粒尺寸和裂纹数量会减小。在热影响区硬度低于380 HV10的所有试样中,均未出现微裂纹。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2d6a/6471556/69d22e36b0bd/materials-12-00915-g001.jpg

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