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微坑纹理刀具对木材切削性能的影响。

Effect of cutting tool with micro-pits texture on wood cutting performance.

机构信息

Research Institute of Forestry New Technology, Chinese Academy of Forestry, Haidian District, Beijing, China.

Research Institute of Wood Industry, Chinese Academy of Forestry, Haidian District, Beijing, China.

出版信息

PLoS One. 2019 Apr 4;14(4):e0214888. doi: 10.1371/journal.pone.0214888. eCollection 2019.

Abstract

A reasonable micro-pits texture has been initially proved that it can improve friction characteristics between wood and cemented carbide surface and reduce surface friction coefficient. In order to study the cutting performance of the micro-texture when it is applied to the cutting tool for cutting wood more effectively, this paper selected micro-pit texture for studying influence of surface micro-texture cutting tool on wood cutting performance and cutting temperature, finding that when micro-pit cemented carbide cutting tool is adopted for turning the northeast China ash (Fraxinus spp.), it can reduce cutting force of turning and surface friction coefficient between rake face and cuttings. Moreover, for type A and type B cutting tools, when the texture parameters are that the diameter of the micro-pit is 80μm, the depth of the micro pit is: 10μm, area occupancy is 20% and the diameter of the micro-pit is 120μm, the depth of the micro-pit is 10μm and the area occupancy is 20%, the effect generated is the best. When a texture cutting tool is used for cutting, the decrease of the highest temperature in the cutting area is not very great, but the average temperature in the cutting area changes a lot, which is mainly caused by that micro-texture is processed at a position of the rake face close to the main cutting edge and that the highest temperature of cutting is mainly generated on the contact point between tool tip and wood. A reasonable micro-texture parameter can form a layer of liquid lubricating film on the up and down contact surfaces such that the direct contact between cemented carbide and northeast China ash is changed into indirect contact between lubricating films formed by the liquid so as to reduce the surface friction coefficient.

摘要

已初步证明,合理的微观凹坑纹理可以改善木材与硬质合金表面之间的摩擦特性并降低表面摩擦系数。为了研究微观纹理在更有效地应用于切割木材的刀具中的切削性能,本文选择微观凹坑纹理来研究表面微观纹理刀具对木材切削性能和切削温度的影响,发现采用微观凹坑硬质合金刀具车削东北榆木(Fraxinus spp.)时,可降低车削力和前刀面与切屑之间的表面摩擦系数。此外,对于 A 型和 B 型刀具,当微观凹坑的直径为 80μm、深度为 10μm、面积占有率为 20%,以及微观凹坑的直径为 120μm、深度为 10μm、面积占有率为 20%时,效果最佳。使用纹理刀具进行切割时,切削区域内的最高温度下降幅度不是很大,但切削区域内的平均温度变化很大,这主要是因为微观纹理加工在靠近主切削刃的前刀面上,而切削的最高温度主要产生在刀尖和木材的接触点上。合理的微观纹理参数可以在前刀面的上下接触表面形成一层液体润滑膜,使硬质合金与东北榆木之间的直接接触转变为由液体形成的润滑膜之间的间接接触,从而降低表面摩擦系数。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/e583/6448840/47f2d1586fbc/pone.0214888.g001.jpg

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