Szepessy Stefan, Thorwid Peter
Alfa Laval Tumba AB Business Unit High-Speed Separators Hans Stahles väg 7 147 80 Tumba Sweden.
Chem Eng Technol. 2018 Dec;41(12):2375-2384. doi: 10.1002/ceat.201800292. Epub 2018 Oct 31.
A sharp reduction of the energy consumption of a high-speed centrifuge was obtained following several design changes, while still maintaining separation capacity. This reduction is necessary for making some applications commercially interesting, e.g., large-volume flow rates in the growing biopharma industry. The reduction was achieved by modifying flow paths of the rotor, i.e., reducing the outlet radius to minimize angular momentum losses and lowering the pressure drop of the internal flow. Further, removing air outside the rotor reduced aerodynamic losses, and using a direct drive motor, losses encountered with gear or belt drives were eliminated. This way, an average energy reduction of 50 % was obtained.
经过几次设计变更后,高速离心机的能耗大幅降低,同时仍保持分离能力。这种降低对于使某些应用在商业上具有吸引力是必要的,例如在不断发展的生物制药行业中的大体积流速应用。通过修改转子的流路实现了能耗降低,即减小出口半径以最小化角动量损失并降低内部流的压降。此外,去除转子外部的空气减少了气动损失,并且使用直接驱动电机消除了齿轮或皮带驱动所遇到的损失。通过这种方式,平均能耗降低了50%。