Woo Hee Chul, Kim Young Han
Dept. of Chemical Engineering, Pukyong National University, 365 Shinsun-ro, Nam-gu, Busan, 48513 South Korea.
Biotechnol Biofuels. 2019 Apr 23;12:92. doi: 10.1186/s13068-019-1433-8. eCollection 2019.
Volatile fatty acids (VFAs) are produced by fermentation of various bio-sources and human wastes at minimal cost; sometimes, even sources having a prepaid processing fee were used. However, low concentrations of VFAs in water have prevented their commercial production, even with modern separation technologies, due to the high operating costs. We have applied newly developed solvents, selected by chemical structure similarity, to the separation of five different VFAs.
Since most of the water was separated by extraction using hexyl acetate and nonyl acetate, the utilities necessary for solvent recovery and product purification were a fraction of those required by the existing VFAs' separation processes. The solvents separated almost all the water in the feed at the extraction stage, consuming no energy. The energy use in this study is only 34% of the lowest case use among various processes of either distillation-only or combined extraction-distillation.
The performance evaluation of the proposed VFAs separation process showed that product recovery was 99% and acid purity was 99.5% with eco-scores of 70% lower than those of the current processes.
挥发性脂肪酸(VFAs)可通过各种生物源和人类废弃物的发酵以最低成本生产;有时,甚至会使用已支付预处理费用的原料。然而,由于运行成本高昂,即便采用现代分离技术,水中低浓度的挥发性脂肪酸仍阻碍了其商业化生产。我们已将通过化学结构相似性筛选出的新开发溶剂应用于五种不同挥发性脂肪酸的分离。
由于大部分水通过乙酸己酯和乙酸壬酯萃取得以分离,溶剂回收和产品提纯所需的公用工程仅为现有挥发性脂肪酸分离工艺的一小部分。这些溶剂在萃取阶段几乎分离了进料中的所有水,且不消耗能量。本研究中的能源消耗仅为各种仅蒸馏或萃取 - 蒸馏联合工艺中最低能耗情况的34%。
所提出的挥发性脂肪酸分离工艺的性能评估表明,产品回收率为99%,酸纯度为99.5%,生态得分比现有工艺低70%。