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采用不同二氧化硅浓度的新型硅铝酸盐粉末进行喷丸处理:对 Y-TZP 陶瓷微观结构特征和疲劳性能的影响。

Air-abrasion using new silica-alumina powders containing different silica concentrations: Effect on the microstructural characteristics and fatigue behavior of a Y-TZP ceramic.

机构信息

Post-Graduate Program in Oral Science, Federal University of Santa Maria, Santa Maria, Rio Grande do Sul State, Marechal Floriano Peixoto Street 1184, 97015-372, Brazil.

Post-Graduate Program in Chemical Engineering, Federal University of Santa Maria, Santa Maria, Rio Grande do Sul State, Roraima Avenue 1000, 97015-900, Brazil.

出版信息

J Mech Behav Biomed Mater. 2019 Oct;98:11-19. doi: 10.1016/j.jmbbm.2019.05.032. Epub 2019 May 22.

DOI:10.1016/j.jmbbm.2019.05.032
PMID:31176090
Abstract

This study assessed the fatigue performance (biaxial flexure fatigue strength), surface characteristics (topography and roughness) and structural stability (t-m phase transformation) of a Y-TZP ceramic subjected to air-abrasion using new powders (7% and 20% silica-coated aluminum oxide particles) in comparison to commercially available powders. Disc-shaped specimens were manufactured (ISO 6872-2015) and randomly allocated into four groups considering the air-abrasion materials: SiC: commercially available silica-coated aluminum oxide; AlOx: commercially available aluminum oxide; 7%Si and 20%Si: experimentally produced materials consisting of 7% and 20% silica-coated AlOx, respectively. Air-abrasion was executed by a blinded researcher (1 cm distance from the tip to the specimen surface, under 2.8 bar pressure for 10 s). The fatigue tests (n = 15) were performed by the staircase method under a piston-on-three-balls assembly. Topography and roughness assessments (n = 30) of abraded samples and fractography of failed discs were performed. The highest fatigue strength (MPa) was observed for 7%Si (887.20 ± 50.54) and SiC (878.16 ± 29.81), while the lowest fatigue strength for 20%Si (773.89 ± 46.44) and AlOx (796.70 ± 46.48). Topography analysis depicted similar surface morphology for all conditions. However, roughness (μm) was only statistically different between 7%Si (Ra = 0.30 ± 0.09; Rz = 2.31 ± 0.63) and SiC (Ra = 0.26 ± 0.04; Rz = 1.99 ± 0.34). Monoclinic phase grains appeared on Y-TZP surface in a similar content (≈11-12%) for the protocols. Fractography showed all failures starting on air-abraded surface/sub-surface defects from the tensile side. In terms of roughness, phase transformation and fatigue, the new 7% silica-coated aluminum oxide presented similar behavior to the commercially available powder. Increasing silica-coating concentration to 20% did not lead to a gentle air-abrasion protocol.

摘要

本研究评估了 Y-TZP 陶瓷的疲劳性能(双轴弯曲疲劳强度)、表面特性(形貌和粗糙度)和结构稳定性(t-m 相转变),该陶瓷经空气喷砂处理后使用新型粉末(7%和 20%二氧化硅包覆氧化铝颗粒),与市售粉末相比。根据空气喷砂材料,将圆盘状试件(ISO 6872-2015)制成并随机分为四组:SiC:市售二氧化硅包覆氧化铝;AlOx:市售氧化铝;7%Si 和 20%Si:分别由 7%和 20%二氧化硅包覆 AlOx 组成的实验材料。由一名盲研人员(距试件表面 1cm 距离,2.8bar 压力下 10s)进行空气喷砂处理。疲劳试验(n=15)通过活塞-三球组件以阶梯法进行。对喷砂后的样品进行形貌和粗糙度评估(n=30),并对失效盘的断口进行分析。观察到最高疲劳强度(MPa)的为 7%Si(887.20±50.54)和 SiC(878.16±29.81),而最低疲劳强度的为 20%Si(773.89±46.44)和 AlOx(796.70±46.48)。形貌分析显示所有条件下的表面形貌相似。然而,粗糙度(μm)仅在 7%Si(Ra=0.30±0.09;Rz=2.31±0.63)和 SiC(Ra=0.26±0.04;Rz=1.99±0.34)之间存在统计学差异。在所有方案中,四方相晶粒在 Y-TZP 表面的出现量相似(约 11-12%)。断口分析显示所有失效均从拉伸侧的空气喷砂表面/亚表面缺陷开始。就粗糙度、相转变和疲劳而言,新型 7%二氧化硅包覆氧化铝的表现与市售粉末相似。将二氧化硅包覆浓度增加到 20%并没有导致温和的空气喷砂方案。

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