Liu Bin, Liu Ziqi, Luo Ning, He Luyao, Ren Jian, Zhang He
College of Information Science and Engineering, Shenyang University of Technology, Shenyang 110870, China.
Sensors (Basel). 2020 Feb 2;20(3):810. doi: 10.3390/s20030810.
Quantitative online detection of microcracks in long-distance oil and gas pipelines is an international problem, and the effective detection method is still lacking. In this paper, a mathematical model of non-uniform distribution of crack magnetic charges is established based on the stress distribution laws of pipeline cracks under internal pressure. The weak magnetic signal characteristics of pipeline cracks with different sizes are analyzed. The internal pressure increasing factor of weak magnetic signals are extracted to analyze the corresponding relationship between crack size and weak magnetic signals. The experimental study of the X70 pipeline is carried out. The results show that the axial component of the weak magnetic signal at the crack has a maximum value near the tip, and a minimum value appears in the middle of the crack. The internal pressure increasing factor is introduced to quantify the weak magnetic signal, the crack is in a safe state (not expanding) when the internal pressure increasing factor is positive, the weak magnetic signal has a linear relationship with the crack size. However, the crack is in a dangerous state when the internal pressure increasing factor is negative, and the pipeline crack will expand as the internal pressure increases.
长输油气管道微裂纹的定量在线检测是一个国际性难题,目前仍缺乏有效的检测方法。本文基于管道裂纹在内压作用下的应力分布规律,建立了裂纹磁荷非均匀分布的数学模型。分析了不同尺寸管道裂纹的弱磁信号特征,提取了弱磁信号的内压增强因子,以分析裂纹尺寸与弱磁信号之间的对应关系。开展了X70管道的实验研究。结果表明,裂纹处弱磁信号的轴向分量在裂纹尖端附近有最大值,在裂纹中部出现最小值。引入内压增强因子对弱磁信号进行量化,当内压增强因子为正时,裂纹处于安全状态(不扩展),弱磁信号与裂纹尺寸呈线性关系;而当内压增强因子为负时,裂纹处于危险状态,管道裂纹会随着内压的增加而扩展。