Yan Zhidan, Chen Guo, Xu Chaoyu, Xu Wenyi
College of Control Science & Engineering, China University of Petroleum (East China), Changjiangxi Road 66, Qingdao, Shandong Province, 266580, China; State Key Laboratory of Precision Measuring Technology and Instruments, Tianjin University, Weijin Road 92, Tianjin, 300072, China.
College of Control Science & Engineering, China University of Petroleum (East China), Changjiangxi Road 66, Qingdao, Shandong Province, 266580, China.
ISA Trans. 2020 Jun;101:442-452. doi: 10.1016/j.isatra.2020.01.036. Epub 2020 Feb 3.
With the extensive applications of pressure pipelines in various fields, research on pipeline pressure nonintrusive detection technology has become a promising measurement technology and development trend. In this study, taking a pressure pipeline as the research object, a wall strain sensitization structure with a nonintrusive fiber Bragg grating (FBG) pressure sensor was proposed. First, the strain characteristics of the pipeline wall under internal pressure were analyzed in detail. Then, a nonintrusive strain-amplifying structure with a rhomboid structure as the core was designed in accordance with the linear relationship between the strain of the pipeline wall and the pressure inside the pipeline. The designed structure can enlarge and transmit the pipeline wall strain to the strain beam of the rhomboid structure. Next, simulation models for the pipeline, sensitization structure, and detection system were established. Afterward, a series of structural optimization tasks were performed. Simulation results of the analysis of the sensitization structure with different sizes show that the sensitization structure of the FBG sensor can amplify the strain of the pipeline wall several times. Besides, the test results indicate that the sensitized structure with a long diagonal of approximately 2.5 times the short diagonal and the rhomboid structure material of 7075 aluminum alloy has a more stable and effective transmission and amplification effect on the wall strain. Moreover, it can effectively amplify the measurement signal and has a high application value.
随着压力管道在各个领域的广泛应用,管道压力非侵入式检测技术的研究已成为一种很有前景的测量技术和发展趋势。在本研究中,以压力管道为研究对象,提出了一种带有非侵入式光纤布拉格光栅(FBG)压力传感器的管壁应变敏化结构。首先,详细分析了管道壁在内压作用下的应变特性。然后,根据管道壁应变与管道内压力之间的线性关系,设计了一种以菱形结构为核心的非侵入式应变放大结构。所设计的结构可以将管道壁应变放大并传递到菱形结构的应变梁上。接下来,建立了管道、敏化结构和检测系统的仿真模型。随后,进行了一系列结构优化工作。对不同尺寸敏化结构的分析仿真结果表明,FBG传感器的敏化结构可以将管道壁应变放大数倍。此外,测试结果表明,长对角线约为短对角线2.5倍且菱形结构材料为7075铝合金的敏化结构对管壁应变具有更稳定、有效的传递和放大效果。而且,它能有效放大测量信号,具有较高的应用价值。