Pang Weihan, Ma Chao, Zhao Lin, Yang Hainan, Guo Wenhao, Lu Mingyu
COMAC Beijing Aircraft Technology Research Institute, Beijing Key Laboratory of Civil Aircraft Structures and Composite Material, Beijing 102211, People's Republic of China.
COMAC Beijing Aircraft Technology Research Institute, Key Laboratory of Civil Aviation Intelligent Flight, Beijing 102211, People's Republic of China.
Rev Sci Instrum. 2023 Dec 1;94(12). doi: 10.1063/5.0167656.
Thin-walled structure deformation detection technology is one of the key technologies for structural health monitoring and fault diagnosis of high-end mechanical equipment. Aiming at the problem that the existing Fiber Bragg Grating (FBG) strain sensor is difficult to effectively measure the deformation of thin-walled structures, an FBG strain sensor based on a symmetrical lever structure is proposed. The sensitivity of the sensor is analyzed theoretically, and the sensor is simulated and analyzed by the SOLIDWORKS and Abaqus software, and then, the structural parameters are optimized. According to the simulation results, the sensor is developed and a strain testing system is set up to test the performance of the sensor. The results indicate that the sensor sensitivity is ∼6.6 pm/με, which is about 5.5 times that of bare FBG. Its strain measurement sensitivity and stability are much higher than those of bare FBG, thus meeting the strain detection requirements of thin-walled structural parts during deformation. Moreover, the linearity is more than 99%, which enables the accurate measurement of tiny strains caused by the deformation and reconstruction of the thin-walled structure by the strain sensor. The results of this study provide a reference for the development of like sensors and a further improvement in the sensitivity of the optic-fiber strain sensor.
薄壁结构变形检测技术是高端机械设备结构健康监测与故障诊断的关键技术之一。针对现有光纤布拉格光栅(FBG)应变传感器难以有效测量薄壁结构变形的问题,提出了一种基于对称杠杆结构的FBG应变传感器。对传感器的灵敏度进行了理论分析,并利用SOLIDWORKS和Abaqus软件对传感器进行了模拟分析,进而对结构参数进行了优化。根据模拟结果研制了传感器,并搭建了应变测试系统对传感器性能进行测试。结果表明,该传感器灵敏度约为6.6 pm/με,约为裸FBG的5.5倍。其应变测量灵敏度和稳定性远高于裸FBG,满足薄壁结构件变形时的应变检测要求。此外,线性度大于99%,能够通过应变传感器准确测量薄壁结构变形和重构引起的微小应变。本研究结果为同类传感器的研制以及进一步提高光纤应变传感器的灵敏度提供了参考。