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基于模型的口服冻干制剂一次干燥阶段的优化

Model-based optimization of the primary drying phase of oral lyophilizates.

作者信息

Vanbillemont Brecht, De Beer Thomas

机构信息

Laboratory of Pharmaceutical Process Analytical Technology (LPPAT), Department of Pharmaceutical Analysis, Faculty of Pharmaceutical Sciences, Ghent University, Ottergemsesteenweg 460, 9000 Ghent, Belgium.

出版信息

Int J Pharm X. 2020 Oct 31;2:100057. doi: 10.1016/j.ijpx.2020.100057. eCollection 2020 Dec.

DOI:10.1016/j.ijpx.2020.100057
PMID:33235992
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC7670193/
Abstract

Oral lyophilizates also called orally disintegrating tablets (ODTs) are a patient friendly and convenient dosage form. They are manufactured by dosing a suspension in blister cups and subsequently freeze-drying these blisters to achieve porous tablets that disintegrate quickly (< 10 s) when placed upon the tongue. This paper proposes a mechanistic model of the primary drying phase of these oral lyophilizates processed in cold-form blisters. A heat transfer coefficient ( ) and dried layer resistance ( ) are regressed and applied in a dynamic optimization of the primary drying phase. The optimization exercise showed the possibility of ultra-short sublimation times for polyvinyl acetate (PVA) based formulations with a primary drying time of 3.68 h for a 500 mg acetaminophen tablet.

摘要

口服冻干制剂也称为口腔崩解片(ODTs),是一种对患者友好且方便的剂型。它们是通过将悬浮液装入泡罩杯中,然后对这些泡罩进行冷冻干燥来制造的,以获得多孔片剂,当置于舌上时能迅速崩解(<10秒)。本文提出了在冷成型泡罩中加工的这些口服冻干制剂一次干燥阶段的机理模型。回归了传热系数( )和干燥层阻力( ),并将其应用于一次干燥阶段的动态优化。优化结果表明,对于基于聚醋酸乙烯酯(PVA)的制剂,超短升华时间是可能的,对于一片500毫克的对乙酰氨基酚片剂,一次干燥时间为3.68小时。

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本文引用的文献

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A primary drying model-based comparison of conventional batch freeze-drying to continuous spin-freeze-drying for unit doses.基于主要干燥模型的比较:单位剂量下常规批式冷冻干燥与连续旋转冷冻干燥的比较。
Eur J Pharm Biopharm. 2020 Dec;157:97-107. doi: 10.1016/j.ejpb.2020.09.009. Epub 2020 Oct 11.
2
Application of polyvinyl acetate in an innovative formulation strategy for lyophilized orally disintegrating tablets.聚醋酸乙烯酯在冻干口腔崩解片创新制剂策略中的应用。
Int J Pharm. 2020 Oct 15;588:119717. doi: 10.1016/j.ijpharm.2020.119717. Epub 2020 Aug 7.
3
4D Micro-Computed X-ray Tomography as a Tool to Determine Critical Process and Product Information of Spin Freeze-Dried Unit Doses.
4D 微计算机 X 射线断层扫描作为确定自旋冻干单位剂量关键工艺和产品信息的工具。
Pharmaceutics. 2020 May 7;12(5):430. doi: 10.3390/pharmaceutics12050430.
4
Model-Based Optimisation and Control Strategy for the Primary Drying Phase of a Lyophilisation Process.基于模型的冻干过程一次干燥阶段优化与控制策略
Pharmaceutics. 2020 Feb 20;12(2):181. doi: 10.3390/pharmaceutics12020181.
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New advances in the characterization of lyophilised orally disintegrating tablets.冻干口腔崩解片的特性研究新进展。
Int J Pharm. 2020 Apr 15;579:119153. doi: 10.1016/j.ijpharm.2020.119153. Epub 2020 Feb 19.
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Dual chamber cartridges in a continuous pharmaceutical freeze-drying concept: Determination of the optimal dynamic infrared heater temperature during primary drying.双室瓶在连续式制药冷冻干燥概念中的应用:在初级干燥过程中确定最佳动态红外加热器温度。
Int J Pharm. 2019 Oct 30;570:118631. doi: 10.1016/j.ijpharm.2019.118631. Epub 2019 Aug 20.
7
Achieving continuous manufacturing in lyophilization: Technologies and approaches.实现冻干过程的连续化制造:技术与方法。
Eur J Pharm Biopharm. 2019 Sep;142:265-279. doi: 10.1016/j.ejpb.2019.06.027. Epub 2019 Jun 25.
8
Thermal Imaging as a Noncontact Inline Process Analytical Tool for Product Temperature Monitoring during Continuous Freeze-Drying of Unit Doses.热成像作为一种非接触式在线过程分析工具,用于连续冻干单剂量产品过程中的产品温度监测。
Anal Chem. 2018 Nov 20;90(22):13591-13599. doi: 10.1021/acs.analchem.8b03788. Epub 2018 Oct 30.
9
The relevance of shear, sedimentation and diffusion during spin freezing, as potential first step of a continuous freeze-drying process for unit doses.在单位剂量的连续冷冻干燥过程的第一步中,旋转冷冻过程中的剪切、沉降和扩散的相关性。
Int J Pharm. 2018 Mar 25;539(1-2):1-10. doi: 10.1016/j.ijpharm.2018.01.009. Epub 2018 Jan 31.
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Quantitative risk assessment via uncertainty analysis in combination with error propagation for the determination of the dynamic Design Space of the primary drying step during freeze-drying.通过不确定性分析与误差传播相结合的定量风险评估,确定冷冻干燥过程中主干燥步骤的动态设计空间。
Eur J Pharm Biopharm. 2017 Dec;121:32-41. doi: 10.1016/j.ejpb.2017.08.015. Epub 2017 Sep 18.