Study of Order Formation in Mesoporous Titania Thin Films Templated by a Diblock Copolymer during Slot-Die Printing.

Slot-die printing, a large-scale deposition technique, is applied to fabricate mesoporous titania films. Printing is interesting, for example, for scaling up solar cells where titania films with an interconnected mesoporous network and a large surface-to-volume ratio are desired as photoanodes. A fundamental understanding of the structure evolution during printing is of high significance in tailoring these films. In this work, we provide important insights into the self-assembly of the slot-die-printed titania/polystyrene--poly(ethylene oxide) (PS--PEO) micelles into ordered hybrid structures in real time via grazing-incidence small-angle X-ray scattering (GISAXS). GISAXS allows for tracking both vertical and lateral structure development of the film formation process. In the hybrid film, a face-centered cubic (FCC) structure is preferentially formed at the interfaces with air and with the substrate, while a defect-rich mixed FCC and body-centered cubic (BCC) structure forms in the bulk. After calcination, the surface and inner morphologies of the obtained nanostructured titania films are compared with the spin-coated analogues. In the printed films, the initially formed nanoscale structure of the hybrid film is preserved, and the resulting mesoporous titania film shows a superior order as compared with the spin-coated thin films which can be beneficial for future applications.