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热塑性复合材料与金属的铆接——三种新型连接技术的比较

Clinching of Thermoplastic Composites and Metals-A Comparison of Three Novel Joining Technologies.

作者信息

Gröger Benjamin, Troschitz Juliane, Vorderbrüggen Julian, Vogel Christian, Kupfer Robert, Meschut Gerson, Gude Maik

机构信息

Institute of Lightweight Engineering and Polymer Technology, Technische Universität Dresden, Holbeinstraße 3, 01307 Dresden, Germany.

Laboratory for Material and Joining Technology (LWF), Paderborn University, Pohlweg 47-49, 33098 Paderborn, Germany.

出版信息

Materials (Basel). 2021 Apr 28;14(9):2286. doi: 10.3390/ma14092286.

DOI:10.3390/ma14092286
PMID:33925043
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC8125459/
Abstract

Clinching continuous fibre reinforced thermoplastic composites and metals is challenging due to the low ductility of the composite material. Therefore, a number of novel clinching technologies has been developed specifically for these material combinations. A systematic overview of these advanced clinching methods is given in the present paper. With a focus on process design, three selected clinching methods suitable for different joining tasks are described in detail. The clinching processes including equipment and tools, observed process phenomena and the resultant material structure are compared. Process phenomena during joining are explained in general and compared using computed tomography and micrograph images for each process. In addition the load bearing behaviour and the corresponding failure mechanisms are investigated by means of single-lap shear tests. Finally, the new joining technologies are discussed regarding application relevant criteria.

摘要

由于复合材料的低延展性,将连续纤维增强热塑性复合材料与金属进行压铆连接具有挑战性。因此,已经专门为这些材料组合开发了许多新颖的压铆技术。本文对这些先进的压铆方法进行了系统概述。重点关注工艺设计,详细描述了适用于不同连接任务的三种选定压铆方法。比较了包括设备和工具在内的压铆工艺、观察到的工艺现象以及所得材料结构。总体解释了连接过程中的工艺现象,并使用计算机断层扫描和每个工艺的显微照片进行比较。此外,通过单搭接剪切试验研究了承载行为和相应的失效机制。最后,根据与应用相关的标准对新的连接技术进行了讨论。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b13/8125459/fed56239b090/materials-14-02286-g015.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b13/8125459/6bd1398f4206/materials-14-02286-g011.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2b13/8125459/fed56239b090/materials-14-02286-g015.jpg

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本文引用的文献

1
A State-of-the-Art Review on Advanced Joining Processes for Metal-Composite and Metal-Polymer Hybrid Structures.金属-复合材料和金属-聚合物混合结构先进连接工艺的最新综述
Materials (Basel). 2021 Apr 10;14(8):1890. doi: 10.3390/ma14081890.
2
Mechanical Joining of Fibre Reinforced Polymer Composites to Metals-A Review. Part II: Riveting, Clinching, Non-Adhesive Form-Locked Joints, Pin and Loop Joining.纤维增强聚合物复合材料与金属的机械连接——综述。第二部分:铆接、压铆、非粘结形状锁定接头、销钉和环连接
Polymers (Basel). 2020 Jul 28;12(8):1681. doi: 10.3390/polym12081681.
3
Clinching for sheet materials.
纤维增强热塑性塑料的连接工艺:现象与表征
Materials (Basel). 2022 Aug 8;15(15):5454. doi: 10.3390/ma15155454.
板材的铆接
Sci Technol Adv Mater. 2017 May 31;18(1):381-405. doi: 10.1080/14686996.2017.1320930. eCollection 2017.