Pelevin Ivan A, Nalivaiko Anton Yu, Ozherelkov Dmitriy Yu, Shinkaryov Alexander S, Chernyshikhin Stanislav V, Arnautov Alexey N, Zmanovsky Sergey V, Gromov Alexander A
Catalysis Lab, National University of Science and Technology MISIS, 119991 Moscow, Russia.
Center for Design, Manufacturing and Materials, Skolkovo Institute of Science and Technology, 121205 Moscow, Russia.
Materials (Basel). 2021 May 18;14(10):2648. doi: 10.3390/ma14102648.
Aluminum matrix composites (AMC) are of great interest and importance as high-performance materials with enhanced mechanical properties. AlO is a commonly used reinforcement in AMCs fabricated by means of various technological methods, including casting and sintering. Selective laser melting (SLM) is a suitable modern method of the fabrication of net-shape fully dense parts from AMC with alumina. The main results, achievements, and difficulties of SLM applied to AMCs with alumina are discussed in this review and compared with conventional methods. It was shown that the initial powder preparation, namely the particle size distribution, sphericity, and thorough mixing, affected the final microstructure and properties of SLMed materials drastically. The distribution of reinforcing particles tends to consolidate the near-melting pool-edges process because of pushing by the liquid-solid interface during the solidification process that is a common problem of various fabrication methods. The achievement of an homogeneous distribution was shown to be possible through both the thorough mixing of the initial powders and the precise optimization of SLM parameters. The strength of the AMCs fabricated by the SLM method was relatively low compared with materials produced by conventional methods, while for superior relative densities of more than 99%, hardness and tribological properties were obtained, making SLM a promising method for the Al-based matrix composites with AlO.
铝基复合材料(AMC)作为具有增强机械性能的高性能材料,备受关注且具有重要意义。AlO是通过各种技术方法(包括铸造和烧结)制造的AMC中常用的增强材料。选择性激光熔化(SLM)是一种从含氧化铝的AMC制造净形全致密零件的合适现代方法。本文综述了将SLM应用于含氧化铝的AMC的主要结果、成就和困难,并与传统方法进行了比较。结果表明,初始粉末制备,即粒度分布、球形度和充分混合,对SLM材料的最终微观结构和性能有很大影响。由于凝固过程中液 - 固界面的推动,增强颗粒的分布倾向于在近熔池边缘区域聚集,这是各种制造方法的常见问题。通过初始粉末的充分混合和SLM参数的精确优化,可以实现均匀分布。与传统方法生产的材料相比,通过SLM方法制造的AMC的强度相对较低,而对于相对密度超过99%的优异情况,可以获得硬度和摩擦学性能,这使得SLM成为制造含AlO的铝基复合材料的一种有前途的方法。