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超声层叠换能器用于粘弹性介质检测。

An Ultrasonic Laminated Transducer for Viscoelastic Media Detection.

机构信息

Science and Technology on Electronic Test and Measurement Laboratory, North University of China, Taiyuan 030051, China.

Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China.

出版信息

Sensors (Basel). 2021 Oct 29;21(21):7188. doi: 10.3390/s21217188.

Abstract

Based on the principle of underwater transducers, an ultrasonic four-laminated transducer with a frequency of 1 MHz was proposed to solve the problem of large energy attenuation when ultrasonic waves propagate in viscoelastic media. First, this study targeted solid rocket propellant as the research object, and the energy attenuation characteristics of ultrasonic waves propagating in viscoelastic media were analyzed through the derivation of the wave equation. Second, the structure of a four-laminated transducer with a frequency of 1 MHz was designed, and the resonance frequency was obtained by a graphical method. The sound field simulation and experimental results showed that the gain of the four-laminated transducer was 15 dB higher than that of the single-wafer transducer. An ultrasonic feature scanning system was built to complete the qualitative and quantitative detection of the smallest artificial hole (ϕ2 mm × 10 mm). Finally, two different natural defects were scanned, and the results were compared with those obtained using an industrial computed tomography detection system. The results showed that the ultrasonic method was more accurate in characterizing two natural defects. The primary cause was that the industrial CT was not sensitive to defects parallel to the incident direction of the ray. Therefore, this study not only achieved the qualitative and quantitative nondestructive testing of solid rocket propellants, but also provides an important reference for other viscoelastic components.

摘要

基于水下换能器原理,提出了一种 1MHz 超声四片换能器,以解决超声波在粘弹性介质中传播时能量衰减较大的问题。首先,本研究以固体火箭推进剂为研究对象,通过推导波动方程分析了超声波在粘弹性介质中传播的能量衰减特性。其次,设计了一种 1MHz 四片换能器的结构,并通过图形法得到了其共振频率。声场模拟和实验结果表明,四片换能器的增益比单片换能器高 15dB。建立了超声特征扫描系统,完成了最小人工孔(ϕ2mm×10mm)的定性和定量检测。最后,对两个不同的自然缺陷进行了扫描,并将结果与工业 CT 检测系统的结果进行了比较。结果表明,超声法在表征两个自然缺陷方面更为准确。主要原因是工业 CT 对与射线入射方向平行的缺陷不敏感。因此,本研究不仅实现了固体火箭推进剂的定性和定量无损检测,还为其他粘弹性构件提供了重要参考。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/97bc/8587123/b05a99e196cb/sensors-21-07188-g001.jpg

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