Synergistic effects of hybrid (HA+Ag) particles and friction stir processing in the design of a high-strength magnesium matrix bio-nano composite with an appropriate texture for biomedical applications.

In this work, the effects of hybrid (HA + Ag) particles and triple-pass friction stir processing on the microstructure, texture, hardness, and tensile behavior of magnesium matrix bio-nano composite were investigated. The results showed that the mean grain size of samples was in the range of 1-5 μm owing to the occurrence of dynamic recrystallization and suppression of grain growth by second phase particles. All samples exhibited uniform dispersion of particles in the magnesium matrix caused by triple-pass FSP. However, some agglomerations were visible in the microstructure of AZ91/nHA nanocomposite. The average grain size of the AZ91/nHA/smAg sample (1.4 μm) was smaller than that of the AZ91/nHA/mAg sample (2.1 μm), which was attributed to the formation of higher content of MgAg precipitates in the AZ91/nHA/smAg composite. By performing the FSP, the content of MgAl was significantly decreased due to the dissolution of beta into the alpha caused by the breakup effect of mechanical stirring and temperature increase of samples. The AZ91/nHA/smAg sample had the highest texture parameter for the {101‾1} orientation as the high corrosion resistance texture. This was due to the promoting the non-basal slip caused by the dissolution of smAg particles in the magnesium matrix. After the FSP, the microhardness distribution of AZ91, AZ91/nHA, AZ91/nHA/mAg, and AZ91/nHA/smAg samples tended to be uniform and the average hardness was improved owing to the fragmentation of beta particles, grain refinement, and homogeneous dispersion of second phase particles. Compared with the AZ91/nHA/mAg sample, an increase in ultimate tensile strength (291.7 MPa), and a decrease in total elongation (5.6%) and energy absorption (12.3 J/cm) were observed in the AZ91/nHA/smAg sample due to the formation of a higher content of the silver-rich precipitates in the AZ91/nHA/smAg sample during cooling caused by the higher solubility of silver submicron particles. The fracture surfaces of all processed samples consisted of a large number of fine equiaxed dimples (ductile fracture) owing to the grain refinement and the presence of fine second phase particles.