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通过基于定向能量沉积的增材制造设计耐高温氧化钛基复合材料。

Designing high-temperature oxidation-resistant titanium matrix composites via directed energy deposition-based additive manufacturing.

作者信息

Traxel Kellen D, Bandyopadhyay Amit

机构信息

W. M. Keck Biomedical Materials Research Laboratory, School of Mechanical and Materials Engineering, Washington State University, Pullman, WA 99164, USA.

出版信息

Mater Des. 2021 Dec 15;212. doi: 10.1016/j.matdes.2021.110205. Epub 2021 Oct 30.

DOI:10.1016/j.matdes.2021.110205
PMID:34898792
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC8654127/
Abstract

Composite material development via laser-based additive manufacturing offers many exciting advantages to manufacturers; however, a significant challenge exists in our understanding of process-property relationships for these novel materials. Herein we investigate the effect of input processing parameters towards designing an oxidation-resistant titanium matrix composite. By adjusting the linear input energy density, a composite feedstock of titanium-boron carbide-boron nitride (5 wt% overall reinforcement) resulted in a highly reinforced microstructure composed of borides and carbides and nitrides, with variable properties depending on the overall input energy. Crack-free titanium-matrix composites with hardness as high as 700 ± 17 HV and 99.1% relative density were achieved, with as high as a 33% decrease in oxidation mass gain in the air relative to commercially pure titanium at 700 °C for 50 h. Single-tracks and bulk samples were fabricated to understand the processing characteristics and reactions during processing. Our results indicate that input processing parameters can play a significant role in the oxidation resistance of titanium matrix composites and can be exploited by manufacturers for improving component performance and high temperature designs.

摘要

通过基于激光的增材制造来开发复合材料,为制造商带来了许多令人兴奋的优势;然而,在理解这些新型材料的工艺-性能关系方面,存在着重大挑战。在此,我们研究输入加工参数对设计一种抗氧化钛基复合材料的影响。通过调整线性输入能量密度,一种由碳化硼-氮化硼增强的钛基复合材料原料(总增强相含量为5 wt%)形成了一种由硼化物、碳化物和氮化物组成的高度增强微观结构,其性能因总输入能量而异。制备出了硬度高达700±17 HV且相对密度为99.1%的无裂纹钛基复合材料,在700℃下空气中氧化50 h时,相对于工业纯钛,其氧化质量增益降低了高达33%。制备了单道熔覆层和块状样品,以了解加工过程中的加工特性和反应。我们的结果表明,输入加工参数在钛基复合材料的抗氧化性能中可发挥重要作用,制造商可利用这些参数来提高部件性能和进行高温设计。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/c722/8654127/b0629590215b/nihms-1757910-f0011.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/c722/8654127/8bd35cac33d3/nihms-1757910-f0005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/c722/8654127/5632c6ba78fb/nihms-1757910-f0006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/c722/8654127/9ad7c080fa5a/nihms-1757910-f0007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/c722/8654127/6099370f1623/nihms-1757910-f0008.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/c722/8654127/b0629590215b/nihms-1757910-f0011.jpg

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本文引用的文献

1
Influence of in situ ceramic reinforcement towards tailoring titanium matrix composites using laser-based additive manufacturing.原位陶瓷增强对基于激光的增材制造定制钛基复合材料的影响。
Addit Manuf. 2020 Jan;31. doi: 10.1016/j.addma.2019.101004. Epub 2019 Dec 12.
2
Influence of boron nitride reinforcement to improve high temperature oxidation resistance of titanium.氮化硼增强对提高钛的高温抗氧化性的影响。
J Mater Res. 2019 Apr 15;34(7):1279-1289. doi: 10.1557/jmr.2019.11. Epub 2019 Feb 18.
3
In situ synthesized TiB-TiN reinforced Ti6Al4V alloy composite coatings: microstructure, tribological and in-vitro biocompatibility.
原位合成 TiB-TiN 增强 Ti6Al4V 合金复合涂层:组织、摩擦学和体外生物相容性。
J Mech Behav Biomed Mater. 2014 Jan;29:259-71. doi: 10.1016/j.jmbbm.2013.09.006. Epub 2013 Sep 18.