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基于双执行器的卷对卷系统高精度卷材处理的实验验证

Experimental Validation of High Precision Web Handling for a Two-Actuator-Based Roll-to-Roll System.

作者信息

Kim Jaeyoung, Kim Kyungrok, Kim Hyunchang, Park Pyoungwon, Lee Seonghyun, Lee Taikmin, Kang Dongwoo

机构信息

Department of Flexible and Printed Electronics, Korea Institute of Machinery and Materials, Daejeon 34103, Korea.

出版信息

Sensors (Basel). 2022 Apr 11;22(8):2917. doi: 10.3390/s22082917.

DOI:10.3390/s22082917
PMID:35458902
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC9032348/
Abstract

In this paper, experimental validation of high precision web handling for a two-actuator-based roll-to-roll (R2R) system is presented. To achieve this, the tension control loop is utilized to regulate the tension in the unwinder module, and the velocity loop is utilized to regulate the web speed in the rewinder module owing to the limitation of the number of actuators. Moreover, the radius estimation algorithm is applied to achieve an accurate web speed and the control sequence of the web handling in the longitudinal axis is developed to manipulate the web handling for convenience. Having these, the tension control performances are validated within ±0.79, ±1.32 and ±1.58 percent tension tracking error and 1.6, 1.53 and 1.33 percent web speed error at the speeds of 0.1 m/s, 0.2 m/s, and 0.3 m/s, respectively. The tension control performance is verified within ±0.3 N tracking error in the changes of the reference tension profile at 0.1 m/s web speed. Lastly, the air floating roller is used to minimize the friction terms and the inertia of the idle roller in the tension zone so that tension control performance can be better achieved during web transportation.

摘要

本文介绍了基于双驱动的卷对卷（R2R）系统高精度卷材处理的实验验证。为此，由于执行器数量的限制，利用张力控制回路调节放卷模块中的张力，利用速度回路调节收卷模块中的卷材速度。此外，应用半径估计算法以获得准确的卷材速度，并开发了卷材在纵轴上的处理控制序列，以便于操作卷材处理。有了这些，在0.1m/s、0.2m/s和0.3m/s的速度下，张力控制性能在张力跟踪误差±0.79%、±1.32%和±1.58%以及卷材速度误差1.6%、1.53%和1.33%范围内得到验证。在0.1m/s卷材速度下，参考张力曲线变化时，张力控制性能在±0.3N跟踪误差内得到验证。最后，使用气浮辊来最小化张力区域中惰辊的摩擦项和惯性，以便在卷材输送过程中更好地实现张力控制性能。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/b723ef393fdd/sensors-22-02917-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/d38dc836aef8/sensors-22-02917-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/4682b06498f6/sensors-22-02917-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/573aba8b6c17/sensors-22-02917-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/0bd8a5f751c3/sensors-22-02917-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/dc6b78abcd67/sensors-22-02917-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/f0795a05769a/sensors-22-02917-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/5fa32340850f/sensors-22-02917-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/91363265c077/sensors-22-02917-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/21d03de4178c/sensors-22-02917-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/3e0691dda0c7/sensors-22-02917-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/cfbe18bb3daf/sensors-22-02917-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/fe1cb94f700a/sensors-22-02917-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/b723ef393fdd/sensors-22-02917-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/d38dc836aef8/sensors-22-02917-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/4682b06498f6/sensors-22-02917-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/573aba8b6c17/sensors-22-02917-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/0bd8a5f751c3/sensors-22-02917-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/dc6b78abcd67/sensors-22-02917-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/f0795a05769a/sensors-22-02917-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/5fa32340850f/sensors-22-02917-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/91363265c077/sensors-22-02917-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/21d03de4178c/sensors-22-02917-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/3e0691dda0c7/sensors-22-02917-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/cfbe18bb3daf/sensors-22-02917-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/fe1cb94f700a/sensors-22-02917-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9d7f/9032348/b723ef393fdd/sensors-22-02917-g013.jpg

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本文引用的文献

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Ambient fabrication of flexible and large-area organic light-emitting devices using slot-die coating.采用狭缝涂布法在环境条件下制备柔性大面积有机发光器件。
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