Suratwala T, Menapace J, Tham G, Steele R, Wong L, Ray N, Bauman B
Appl Opt. 2022 Apr 10;61(11):3084-3095. doi: 10.1364/AO.455233.
During sub-aperture tool polishing of glass optics, mid-spatial surface ripples are generated because of material removal non-uniformities during tool linear translation (resulting in feed ripples) and tool pathway step overlaps (resulting in pitch ripples). A variety of tool influence function (TIF) spots, trenches, and patches were created to understand and minimize such ripples on fused silica workpieces after polishing with cerium oxide slurry using a rotating hemispherical pad-foam tool. The feed ripple amplitude can be decreased by reducing the non-uniformities in the pad texture and/or by minimizing a derived feed ripple metric (=0.5/) via adjustments in processing parameters. Pitch ripples can be minimized by reducing relative step distance to spot radius ratio (/) and by achieving a flat bottom trench shape cross section or by reducing the material removal per pass. Using the combined methods, an overall ripple error of ∼1.2 rms has been achieved.
