Jayasinghe J M A R B, De Silva Rangika T, de Silva K M Nalin, de Silva Rohini M, Silva Vinod Asantha
Centre for Advanced Materials and Devices (CAMD), Department of Chemistry, University of Colombo Colombo 00300 Sri Lanka
Sri Lanka Institute of Nanotechnology (SLINTEC), Nanotechnology and Science Park Pitipana Homagama 10206 Sri Lanka.
RSC Adv. 2020 May 20;10(33):19290-19299. doi: 10.1039/d0ra01943g.
The mechanical strength of natural rubber (NR) was enhanced by incorporating novel titanium carbide (TiC) nanocrystals as a filling material. The rubber nanocomposites were prepared through mixing TiC nanoparticles with NR latex and the resulting NR/TiC masterbatch was further mixed at the solid stage with other chemicals internal mixing. The final rubber composites prepared using TiC as the nanofiller were denoted as NR/TiC-0, NR/TiC-0.5, NR/TiC-1.0, NR/TiC-2.5, and NR/TiC-5.0; moreover, a comparative study was conducted using carbon black (CB-330) as the filler and the composites were denoted as NR/CB-1.0 and NR/CB-5.0. As per the results of tensile tests, the NR/TiC-1.0 composite revealed the highest tensile value of 31.13 MPa and this indicated improvement by 92% compared to that of the control (NR/TiC-0 (16.22 MPa)); moreover, it indicated improvements by 73% and 63% compared to the values of NR/CB-1.0 and NR/CB-5.0, respectively. Moreover, scanning electron microscopy (SEM) analysis revealed a better dispersion of the NR/TiC-1.0 composite compared to the other composites. Furthermore, dynamic mechanical analysis (DMA) was conducted to observe the energy storage and loss properties at dynamic conditions; the results revealed that the highest storage peak and lowest loss peak were observed for the NR/TiC-1.0 composite. Also, thermogravimetric analysis revealed the superior thermal stability of the NR/TiC-1.0 composite to that of the others at the NR degradation temperature of around 400 °C. Importantly, the curing time ( ) of NR/TiC-1.0 was reduced considerably compared to that of the other composites even the NR/CB composites, which would be beneficial for industries to save energy at the curing stages of tire-like applications. The improvements were significant when compared to the industrially well-known NR/CB composites and well above the industrially required minimum parameters of the tire industry. Ultimately, this will open up a distinct avenue for natural rubber reinforcement.
通过加入新型碳化钛(TiC)纳米晶体作为填充材料,天然橡胶(NR)的机械强度得到了提高。橡胶纳米复合材料是通过将TiC纳米颗粒与NR胶乳混合制备而成的,所得的NR/TiC母料在固态阶段与其他化学品进一步进行内部混合。使用TiC作为纳米填料制备的最终橡胶复合材料分别标记为NR/TiC-0、NR/TiC-0.5、NR/TiC-1.0、NR/TiC-2.5和NR/TiC-5.0;此外,还进行了一项以炭黑(CB-330)作为填料的对比研究,所得复合材料标记为NR/CB-1.0和NR/CB-5.0。根据拉伸试验结果,NR/TiC-1.0复合材料的拉伸强度最高,为31.13MPa,与对照组(NR/TiC-0(16.22MPa))相比提高了92%;此外,与NR/CB-1.0和NR/CB-5.0的值相比,分别提高了73%和63%。此外,扫描电子显微镜(SEM)分析表明,与其他复合材料相比,NR/TiC-1.0复合材料的分散性更好。此外,进行了动态力学分析(DMA)以观察动态条件下的储能和损耗特性;结果表明,NR/TiC-1.0复合材料的储能峰最高,损耗峰最低。热重分析还表明,在约400℃的NR降解温度下,NR/TiC-1.0复合材料的热稳定性优于其他复合材料。重要的是,与其他复合材料甚至NR/CB复合材料相比,NR/TiC-1.0的硫化时间大幅缩短,这将有利于工业在类似轮胎应用的硫化阶段节省能源。与工业上知名的NR/CB复合材料相比,这些改进非常显著,且远高于轮胎行业工业要求的最低参数。最终,这将为天然橡胶增强开辟一条独特的途径。