Liao Yi, Huang Haibo, Chang Guangbao, Luo Deyang, Xu Chuanlai, Wu Yudong, Tang Jiyou
SAIC GM WULING Automobile Co., Ltd., Liuzhou 545005, China.
School of Mechanical Engineering, Southwest Jiaotong University, Chengdu 610031, China.
Materials (Basel). 2022 May 1;15(9):3261. doi: 10.3390/ma15093261.
With the transformation of the trend of vehicle electrification, the overall noise level in the vehicle is gradually reduced. The problem of low-frequency noise in the vehicle, which was previously ignored, is becoming more and more prominent. To solve the vehicle low-frequency noise problem, a combination of real-vehicle tests and simulation analysis is carried out. During the test, the driver and passengers feel that there is a relatively obvious low-frequency roar noise in the car, which results from the structural radiation noise of the trunk door vibration. Therefore, to solve this problem, we design an acoustic metamaterial with lightweight and miniaturized features based on the local resonance principle of phononic crystals. Firstly, the selection of the resonant unit configuration and the design of the band gap are implemented. Then, the layout planning of the whole vehicle, the layout of the resonance unit and the design of the base frame are implemented. The actual vehicle test results show that: after attaching the designed acoustic metamaterial, the low-frequency noise sound pressure levels in the front and rear of the vehicle were reduced by 2.0 dB (A) and 2.3 dB (A), respectively, meanwhile, the interior noise sound quality was improved. The sound pressure level at the driver's right ear in the car has an abnormal peak of around 35Hz. In addition, the driver and passengers feel that there is a relatively obvious low-frequency roar noise in the car, and through low-pass filtering of the collected signals, it is confirmed that the peak frequency is the main cause of the low-frequency roar in the car. The low-frequency steady-state noise of the car is generally considered to be the low-frequency vibration of the body panel and the radiation occurs. Through the finite element simulation analysis (Grid Participation Analysis) of the abnormal peak frequency, the results show that the low-frequency roar is caused by the low-frequency vibration of the tailgate sheet metal, and the problem peak frequency is not coupled with the acoustic cavity mode. Facing the problem of the low-frequency roar radiated into the car by the vibration of the tailgate sheet metal parts, based on the local resonance band gap theory, we developed a design to suppress the 35 Hz vibration of the tailgate sheet metal parts and meet the characteristics of lightweight and miniaturization. By attaching the acoustic metamaterial to the tailgate and performing CAE simulation of the whole vehicle, it is determined that the structure can indeed reduce the 35 Hz noise in the car and the peak value of the tailgate sheet metal vibration.
随着车辆电气化趋势的转变,车辆内的整体噪声水平逐渐降低。先前被忽视的车辆低频噪声问题日益突出。为解决车辆低频噪声问题,开展了实车测试与仿真分析相结合的工作。测试过程中,驾驶员和乘客感觉到车内存在较为明显的低频轰鸣声,这是由后备箱门振动的结构辐射噪声引起的。因此,为解决该问题,基于声子晶体的局部共振原理设计了一种具有轻量化和小型化特点的声学超材料。首先,进行共振单元构型的选择和带隙设计。然后,开展整车布局规划、共振单元布局以及底座框架设计。实车测试结果表明:粘贴设计的声学超材料后,车辆前后部的低频噪声声压级分别降低了2.0 dB(A)和2.3 dB(A),同时车内噪声音质得到改善。车内驾驶员右耳处的声压级在35Hz左右出现异常峰值。此外,驾驶员和乘客感觉到车内存在较为明显的低频轰鸣声,通过对采集信号进行低通滤波,确认该峰值频率是车内低频轰鸣噪声的主要成因。汽车的低频稳态噪声一般认为是车身面板的低频振动并向外辐射产生的。通过对异常峰值频率进行有限元仿真分析(网格参与分析),结果表明低频轰鸣是由后挡板钣金的低频振动引起的,且问题峰值频率与声学腔体模态未耦合。针对后挡板钣金部件振动向车内辐射低频轰鸣噪声的问题,基于局部共振带隙理论,开发了一种抑制后挡板钣金部件35Hz振动且满足轻量化和小型化特点的设计方案。通过将声学超材料粘贴在后挡板上并进行整车CAE仿真,确定该结构确实能够降低车内35Hz噪声以及后挡板钣金振动的峰值。